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Table of Contents
- 4. How to use this manual
- 5. Symbols
- 6. Table of contents
- 7. General information
- 8. Vehicle identification number (chassis n...
- 9. Features
- 10. Important information
- 11. Bearings and oil seals
- 12. Inspection of connections
- 13. Special tools
- 17. Specifications
- 18. General
- 19. Specifications engine
- 25. CARB
- 26. CHASSIS SPECIFICATIONS
- 29. Electrical
- 30. Turn signal relay
- 31. Torque
- 32. Torque motor
- 34. Sequence cylinder head tightening
- 35. Crankcase tightening sequence
- 38. Lubrication points and lubricant types
- 41. Tables and diagrams lubrication system
- 42. Lubrication charts
- 44. Guiding cables
- 53. Troubleshooting
- 54. Periodic maintenance
- 56. Engine
- 57. Adjusting the engine idle
- 58. Measurement and adjustment CO
- 59. Set cable free play throttle
- 60. Checking the spark
- 61. Measurement of pressure compression
- 62. Checking the engine oil level
- 63. Set cable free play clutch
- 64. Cleaning the air filter element
- 65. Check carburetor and unon connection fil...
- 66. Check the filter wrench fuel
- 67. Chassis
- 68. Checking the front brake pads
- 69. Adjusting the transmission slack chain
- 70. Transmission chain lubrication
- 71. INSPECTION AND ADJUSTMENT COLUMN ADDRESS
- 72. Verification of the front fork
- 73. Inspection of the wheels
- 74. Lubricating the brake lever
- 75. Electrical system
- 76. Beam adjustment of farola
- 77. To replace the rear light
- 80. General chassis
- 81. Removing the fuel tank
- 82. Removing the lamp and the meter
- 83. Removing the air filter
- 84. Installing the air filter housing
- 85. Removing the front wheel and brake disc
- 86. Disassembly of the front wheel
- 87. Removing the front wheel
- 88. Front wheel assembly
- 91. Removing the rear wheel and brake bands ...
- 92. Disassembly of the rear wheel
- 93. REMOVING THE REAR WHEEL
- 94. Rear wheel assembly (drum)
- 95. Disassembly of the front brake pads
- 96. Removing the front brake master cylinder
- 97. Disassemble the front brake master cylin...
- 98. Checking the front brake disc
- 100. Removing the front brake caliper
- 101. Assembly of the front brake caliper
- 102. Front brake master cylinder disassembly
- 105. Rear brake
- 107. Rear Drum Brake Wheel
- 109. Removing the handle
- 111. Removing the handlebar
- 114. Front Fork
- 115. Disassembly of the front fork legs
- 117. Removing the front fork bars
- 118. Verification of front fork bars
- 121. Assembly of the front fork bars
- 122. Steering
- 124. Disassembly of lower bracket
- 126. Removing the rear shock
- 127. Verification of rear shock
- 128. Swing
- 130. Verification of overhead
- 132. Removing the transmission chain
- 133. Check transmission chain
- 134. Assembly of the chain
- 138. Removing the silencer
- 139. Disconnect cables and connectors
- 140. Removing the motor
- 141. Motor assembly
- 142. Removing the head
- 144. Inspection of the head
- 145. Inspection of gear tree and guide cam ch...
- 146. Inspection system decompression
- 149. Removing the rocker arms and camshaft
- 150. Removing the rocker and camshaft
- 151. Camshaft and rocker assembly
- 152. Removing the valves and valve springs
- 153. Removing the valves
- 154. Inspection of the seats of the valves
- 155. Checking the valve springs
- 156. Valve assembly
- 158. Removal of the cylinder and piston
- 159. Removing the cylinder and piston
- 160. Checking the piston rings
- 161. Checking the piston pin
- 163. Removing the magneto and starter clutch
- 165. Magnet removal
- 166. Starting clutch assembly
- 168. Electric start
- 169. Disassemble the starter
- 170. Starter inspection
- 171. Starter assembly
- 172. Clutch
- 173. Removing the clutch
- 174. Removing the push lever
- 175. Inspection of records of friction
- 176. Inspection of clutch springs
- 177. Driven gear inspection
- 180. Removing the oil pump
- 181. Disassembly of the oil pump
- 182. Checking the oil pump
- 184. Axis of changes
- 185. Shaft inspection of changes
- 186. Pinion balancer
- 188. Inspection pinion gears the balancer and...
- 190. Carter
- 192. Dismantling of bearings and oil seals
- 193. Crankcase separation
- 194. Bearing retainer assembly
- 195. Crankshaft
- 196. Removing the crankshaft
- 198. Transmission
- 199. Disassemble the main axis
- 200. Disassembly of the coupling pin
- 201. Inspection of forks changes
- 202. Inspection of the push rod
- 204. Fuel system
- 205. Removing the carburetor
- 206. Disassemble the carburetor
- 209. Carburetor disassembly
- 210. Carburetor assy
- 212. Carburetor assembly
- 213. Air induction system
- 214. Removing the air induction system
- 215. Induction system inspection
- 218. Ignition system circuit diagram
- 220. Ignition system troubleshooting
- 222. Electric starting system
- 224. System operation starting circuit court
- 226. Electric starting system troubleshooting
- 228. Charging system circuit diagram
- 230. Charging system troubleshooting
- 231. Lighting system circuit diagram
- 233. Lighting system troubleshooting
- 234. Signalling system circuit diagram
- 236. Signalling system troubleshooting
- 240. Self-diagnosis function
- 241. Fault code table
- 242. Troubleshooting details
- 243. Fault code No. 16 The throttle position ...
- 244. Symptom: The signals received from the s...
- 245. Electrical components
- 247. Switch inspection
- 250. Verification of bulbs and sockets of bul...
- 251. Checking the status of sockets of bulbs
- 254. Checking the relays
- 255. Starter cut relay
- 256. Checking the spark plug hood
- 257. Verification of the distance between spa...
- 258. Checking the stator coil
- 259. Speaker verification
- 260. Verification of position sensor throttle
- 261. GENERAL INFORMATION
- 262. Starting failures
- 263. Poor performance in middle and high spee...
- 264. Overcooling
- 265. Failure of lighting system o signaling
- 266. Wiring diagram
- 267. Color code
Page 1 of 267
Table of Contents
- 4. How to use this manual
- 5. Symbols
- 6. Table of contents
- 7. General information
- 8. Vehicle identification number (chassis n...
- 9. Features
- 10. Important information
- 11. Bearings and oil seals
- 12. Inspection of connections
- 13. Special tools
- 17. Specifications
- 18. General
- 19. Specifications engine
- 25. CARB
- 26. CHASSIS SPECIFICATIONS
- 29. Electrical
- 30. Turn signal relay
- 31. Torque
- 32. Torque motor
- 34. Sequence cylinder head tightening
- 35. Crankcase tightening sequence
- 38. Lubrication points and lubricant types
- 41. Tables and diagrams lubrication system
- 42. Lubrication charts
- 44. Guiding cables
- 53. Troubleshooting
- 54. Periodic maintenance
- 56. Engine
- 57. Adjusting the engine idle
- 58. Measurement and adjustment CO
- 59. Set cable free play throttle
- 60. Checking the spark
- 61. Measurement of pressure compression
- 62. Checking the engine oil level
- 63. Set cable free play clutch
- 64. Cleaning the air filter element
- 65. Check carburetor and unon connection fil...
- 66. Check the filter wrench fuel
- 67. Chassis
- 68. Checking the front brake pads
- 69. Adjusting the transmission slack chain
- 70. Transmission chain lubrication
- 71. INSPECTION AND ADJUSTMENT COLUMN ADDRESS
- 72. Verification of the front fork
- 73. Inspection of the wheels
- 74. Lubricating the brake lever
- 75. Electrical system
- 76. Beam adjustment of farola
- 77. To replace the rear light
- 80. General chassis
- 81. Removing the fuel tank
- 82. Removing the lamp and the meter
- 83. Removing the air filter
- 84. Installing the air filter housing
- 85. Removing the front wheel and brake disc
- 86. Disassembly of the front wheel
- 87. Removing the front wheel
- 88. Front wheel assembly
- 91. Removing the rear wheel and brake bands ...
- 92. Disassembly of the rear wheel
- 93. REMOVING THE REAR WHEEL
- 94. Rear wheel assembly (drum)
- 95. Disassembly of the front brake pads
- 96. Removing the front brake master cylinder
- 97. Disassemble the front brake master cylin...
- 98. Checking the front brake disc
- 100. Removing the front brake caliper
- 101. Assembly of the front brake caliper
- 102. Front brake master cylinder disassembly
- 105. Rear brake
- 107. Rear Drum Brake Wheel
- 109. Removing the handle
- 111. Removing the handlebar
- 114. Front Fork
- 115. Disassembly of the front fork legs
- 117. Removing the front fork bars
- 118. Verification of front fork bars
- 121. Assembly of the front fork bars
- 122. Steering
- 124. Disassembly of lower bracket
- 126. Removing the rear shock
- 127. Verification of rear shock
- 128. Swing
- 130. Verification of overhead
- 132. Removing the transmission chain
- 133. Check transmission chain
- 134. Assembly of the chain
- 138. Removing the silencer
- 139. Disconnect cables and connectors
- 140. Removing the motor
- 141. Motor assembly
- 142. Removing the head
- 144. Inspection of the head
- 145. Inspection of gear tree and guide cam ch...
- 146. Inspection system decompression
- 149. Removing the rocker arms and camshaft
- 150. Removing the rocker and camshaft
- 151. Camshaft and rocker assembly
- 152. Removing the valves and valve springs
- 153. Removing the valves
- 154. Inspection of the seats of the valves
- 155. Checking the valve springs
- 156. Valve assembly
- 158. Removal of the cylinder and piston
- 159. Removing the cylinder and piston
- 160. Checking the piston rings
- 161. Checking the piston pin
- 163. Removing the magneto and starter clutch
- 165. Magnet removal
- 166. Starting clutch assembly
- 168. Electric start
- 169. Disassemble the starter
- 170. Starter inspection
- 171. Starter assembly
- 172. Clutch
- 173. Removing the clutch
- 174. Removing the push lever
- 175. Inspection of records of friction
- 176. Inspection of clutch springs
- 177. Driven gear inspection
- 180. Removing the oil pump
- 181. Disassembly of the oil pump
- 182. Checking the oil pump
- 184. Axis of changes
- 185. Shaft inspection of changes
- 186. Pinion balancer
- 188. Inspection pinion gears the balancer and...
- 190. Carter
- 192. Dismantling of bearings and oil seals
- 193. Crankcase separation
- 194. Bearing retainer assembly
- 195. Crankshaft
- 196. Removing the crankshaft
- 198. Transmission
- 199. Disassemble the main axis
- 200. Disassembly of the coupling pin
- 201. Inspection of forks changes
- 202. Inspection of the push rod
- 204. Fuel system
- 205. Removing the carburetor
- 206. Disassemble the carburetor
- 209. Carburetor disassembly
- 210. Carburetor assy
- 212. Carburetor assembly
- 213. Air induction system
- 214. Removing the air induction system
- 215. Induction system inspection
- 218. Ignition system circuit diagram
- 220. Ignition system troubleshooting
- 222. Electric starting system
- 224. System operation starting circuit court
- 226. Electric starting system troubleshooting
- 228. Charging system circuit diagram
- 230. Charging system troubleshooting
- 231. Lighting system circuit diagram
- 233. Lighting system troubleshooting
- 234. Signalling system circuit diagram
- 236. Signalling system troubleshooting
- 240. Self-diagnosis function
- 241. Fault code table
- 242. Troubleshooting details
- 243. Fault code No. 16 The throttle position ...
- 244. Symptom: The signals received from the s...
- 245. Electrical components
- 247. Switch inspection
- 250. Verification of bulbs and sockets of bul...
- 251. Checking the status of sockets of bulbs
- 254. Checking the relays
- 255. Starter cut relay
- 256. Checking the spark plug hood
- 257. Verification of the distance between spa...
- 258. Checking the stator coil
- 259. Speaker verification
- 260. Verification of position sensor throttle
- 261. GENERAL INFORMATION
- 262. Starting failures
- 263. Poor performance in middle and high spee...
- 264. Overcooling
- 265. Failure of lighting system o signaling
- 266. Wiring diagram
- 267. Color code
File size: 13.60 MB
Created: March 11, 2023
Last updated: April 02, 2023
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