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Table of Contents
- 4. How to use this manual
- 5. SYMBOLS
- 7. Table of Contents
- 9. GENERAL INFORMATION
- 10. IDENTIFICATION
- 11. FEATURES
- 12. FI SYSTEM
- 13. OUTLINE OF THE UNIFIED BRAKE SYSTEM
- 14. OUTLINE OF THE ABS
- 19. ABS COMPONENT FUNCTIONS
- 25. ABS OPERATION
- 29. ABS SELF-DIAGNOSIS FUNCTION
- 31. ABS WARNING LIGHT AND OPERATION
- 33. INSTRUMENT FUNCTIONS
- 39. IMPORTANT INFORMATION
- 40. BEARINGS AND OIL SEALS
- 41. CHECKING THE CONNECTIONS
- 42. SPECIAL TOOLS
- 49. SPECIFICATIONS
- 50. GENERAL SPECIFICATIONS
- 51. ENGINE SPECIFICATIONS
- 58. CHASSIS SPECIFICATIONS
- 61. ELECTRICAL SPECIFICATIONS
- 64. TIGHTENING TORQUES
- 65. ENGINE TIGHTENING TORQUES
- 69. CHASSIS TIGHTENING TORQUES
- 74. LUBRICATION POINTS AND LUBRICANT TYPES
- 76. CHASSIS
- 78. LUBRICATION SYSTEM CHART AND DIAGRAMS
- 80. LUBRICATION DIAGRAMS
- 90. COOLING SYSTEM DIAGRAMS
- 94. CABLE ROUTING
- 115. PERIODIC CHECKS AND ADJUSTMENTS
- 118. PERIODIC MAINTENANCE
- 120. ENGINE
- 122. SYNCHRONIZING THE THROTTLE BODIES
- 124. ADJUSTING THE EXHAUST GAS VOLUME
- 125. ADJUSTING THE ENGINE IDLING SPEED
- 126. CHECKING THE SPARK PLUGS
- 127. CHECKING THE IGNITION TIMING
- 128. MEASURING THE COMPRESSION PRESSURE
- 129. CHECKING THE ENGINE OIL LEVEL
- 130. CHANGING THE ENGINE OIL
- 131. MEASURING THE ENGINE OIL PRESSURE
- 132. ADJUSTING THE CLUTCH LEVER
- 133. CLEANING THE AIR FILTER ELEMENT
- 134. CHECKING THE FUEL LINE
- 135. CHECKING THE COOLANT LEVEL
- 136. CHANGING THE COOLANT
- 138. CHASSIS
- 139. CHECKING THE BRAKE FLUID LEVEL
- 140. CHECKING THE REAR BRAKE PADS
- 142. ADJUSTING THE SHIFT PEDAL
- 143. CHANGING THE FINAL GEAR OIL
- 144. ADJUSTING THE HANDLEBAR POSITION
- 145. CHECKING THE FRONT FORK
- 146. ADJUSTING THE REAR SHOCK ABSORBER ASSEMB...
- 147. ADJUSTING THE SIDE PANELS
- 148. ADJUSTING THE RIDER SEAT HEIGHT
- 149. CHECKING THE TIRES
- 151. CHECKING THE WHEELS
- 152. LUBRICATING THE SIDESTAND
- 153. ELECTRICAL SYSTEM
- 164. GENERAL CHASSIS
- 165. INSTALLING THE FRONT COWLING RIGHT INNER...
- 170. FRONT WHEEL
- 172. REMOVING THE FRONT WHEEL
- 173. MAINTENANCE OF THE FRONT WHEEL SENSOR AN...
- 174. ASSEMBLING THE FRONT WHEEL
- 175. INSTALLING THE FRONT WHEEL (FRONT BRAKE ...
- 177. REAR WHEEL
- 179. REMOVING THE REAR WHEEL
- 180. ADJUSTING THE REAR WHEEL STATIC BALANCE
- 182. FRONT BRAKE
- 187. INTRODUCTION
- 188. REPLACING THE FRONT BRAKE PADS
- 189. REMOVING THE FRONT BRAKE CALIPERS
- 190. CHECKING THE FRONT BRAKE CALIPERS
- 192. REMOVING THE FRONT BRAKE MASTER CYLINDER
- 200. REAR BRAKE
- 201. REMOVING THE REAR BRAKE CALIPER
- 202. DISASSEMBLING THE REAR BRAKE CALIPER
- 204. REMOVING THE REAR BRAKE MASTER CYLINDER
- 205. INSTALLING THE REAR BRAKE MASTER CYLINDE...
- 207. ABS (ANTI-LOCK BRAKE SYSTEM)
- 211. REMOVING THE HYDRAULIC UNIT
- 212. CHECKING THE PROPORTIONING VALVE AND MET...
- 213. HYDRAULIC UNIT OPERATION TESTS
- 216. TRIAL RUN
- 217. HANDLEBARS
- 219. REMOVING THE HANDLEBARS
- 222. FRONT FORK
- 225. REMOVING THE FRONT FORK LEGS
- 226. CHECKING THE FRONT FORK LEGS
- 227. ASSEMBLING THE FRONT FORK LEGS
- 230. INSTALLING THE FRONT FORK LEGS
- 232. STEERING HEAD
- 234. REMOVING THE LOWER BRACKET
- 236. REAR SHOCK ABSORBER ASSEMBLY
- 238. HANDLING THE REAR SHOCK ABSORBER
- 239. CHECKING THE CONNECTING ARM AND RELAY AR...
- 242. SWINGARM
- 244. SHAFT DRIVE
- 248. TROUBLESHOOTING
- 249. CHECKING THE FINAL DRIVE OIL FOR CONTAMI...
- 250. ADJUSTING THE FINAL GEAR BACKLASH
- 251. MEASURING THE RING-GEAR-TO-STOPPER-BOLT ...
- 252. DISASSEMBLING THE FINAL DRIVE ASSEMBLY
- 253. REMOVING AND INSTALLING THE BEARINGS
- 256. CHECKING THE DRIVE SHAFT
- 257. INSTALLING THE DRIVE SHAFT AND FINAL DRI...
- 259. ENGINE
- 262. ENGINE REMOVAL
- 267. REMOVING THE ENGINE
- 270. CAMSHAFTS
- 272. REMOVING THE CAMSHAFTS
- 273. CHECKING THE CAMSHAFTS
- 274. CHECKING THE CAMSHAFT SPROCKETS
- 275. INSTALLING THE CAMSHAFTS
- 279. CYLINDER HEAD
- 280. REMOVING THE CYLINDER HEAD
- 283. VALVES AND VALVE SPRINGS
- 285. CHECKING THE VALVE SEATS
- 286. CHECKING THE VALVE SPRINGS
- 287. CHECKING THE VALVE LIFTERS
- 289. GENERATOR AND STARTER CLUTCH
- 292. REMOVING THE GENERATOR
- 293. INSTALLING THE STARTER CLUTCH
- 295. PICKUP ROTOR
- 296. REMOVING THE PICKUP ROTOR
- 298. ELECTRIC STARTER
- 300. CHECKING THE STARTER MOTOR
- 301. ASSEMBLING THE STARTER MOTOR
- 309. CLUTCH
- 310. CHECKING THE CLUTCH PLATES
- 311. CHECKING THE PRESSURE PLATE
- 312. DISASSEMBLING THE CLUTCH MASTER CYLINDER
- 313. CHECKING THE CLUTCH MASTER CYLINDER
- 315. REMOVING THE CLUTCH RELEASE CYLINDER
- 317. SHIFT SHAFT
- 318. CHECKING THE SHIFT SHAFT
- 319. OIL PUMP
- 322. CHECKING THE OIL PUMP
- 323. CHECKING THE OIL STRAINER
- 324. MIDDLE GEAR
- 328. REMOVING THE MIDDLE DRIVE SHAFT ASSEMBLY
- 329. CHECKING THE MIDDLE DRIVE SHAFT ASSEMBLY
- 330. INSTALLING THE MIDDLE DRIVE SHAFT ASSEMB...
- 331. INSTALLING THE MIDDLE DRIVEN SHAFT ASSEM...
- 332. MEASURING THE MIDDLE GEAR BACKLASH
- 333. ALIGNING THE MIDDLE GEAR
- 335. CRANKCASE
- 339. DISASSEMBLING THE CRANKCASE
- 343. CONNECTING RODS AND PISTONS
- 344. REMOVING THE CONNECTING RODS AND PISTONS
- 345. CHECKING THE PISTON RINGS
- 346. CHECKING THE PISTON PIN
- 347. CHECKING THE CONNECTING RODS
- 348. INSTALLING THE CONNECTING RODS AND PISTO...
- 351. CRANKSHAFT
- 352. REMOVING THE CRANKSHAFT JOURNAL BEARINGS
- 353. INSTALLING THE CRANKSHAFT
- 355. TRANSMISSION
- 360. REMOVING THE TRANSMISSION
- 361. ASSEMBLING THE MAIN AXLE AND DRIVE AXLE
- 362. INSTALLING THE TRANSMISSION
- 364. BALANCERS
- 366. CHECKING THE BALANCERS
- 367. INSTALLING THE REAR BALANCER
- 372. RADIATOR
- 374. CHECKING THE RADIATOR
- 375. OIL COOLER
- 376. CHECKING THE OIL COOLER
- 377. THERMOSTAT
- 379. CHECKING THE THERMOSTAT
- 381. WATER PUMP
- 383. DISASSEMBLING THE WATER PUMP
- 384. INSTALLING THE WATER PUMP
- 387. FUEL SYSTEM
- 389. Fuel tank
- 396. Air induction system
- 401. ELECTRICAL SYSTEM
- 402. GENERAL INFORMATION
- 484. Fuel pump system
- 575. TROUBLESHOOTING
- 580. Wiring diagram
Page 1 of 586
Table of Contents
- 4. How to use this manual
- 5. SYMBOLS
- 7. Table of Contents
- 9. GENERAL INFORMATION
- 10. IDENTIFICATION
- 11. FEATURES
- 12. FI SYSTEM
- 13. OUTLINE OF THE UNIFIED BRAKE SYSTEM
- 14. OUTLINE OF THE ABS
- 19. ABS COMPONENT FUNCTIONS
- 25. ABS OPERATION
- 29. ABS SELF-DIAGNOSIS FUNCTION
- 31. ABS WARNING LIGHT AND OPERATION
- 33. INSTRUMENT FUNCTIONS
- 39. IMPORTANT INFORMATION
- 40. BEARINGS AND OIL SEALS
- 41. CHECKING THE CONNECTIONS
- 42. SPECIAL TOOLS
- 49. SPECIFICATIONS
- 50. GENERAL SPECIFICATIONS
- 51. ENGINE SPECIFICATIONS
- 58. CHASSIS SPECIFICATIONS
- 61. ELECTRICAL SPECIFICATIONS
- 64. TIGHTENING TORQUES
- 65. ENGINE TIGHTENING TORQUES
- 69. CHASSIS TIGHTENING TORQUES
- 74. LUBRICATION POINTS AND LUBRICANT TYPES
- 76. CHASSIS
- 78. LUBRICATION SYSTEM CHART AND DIAGRAMS
- 80. LUBRICATION DIAGRAMS
- 90. COOLING SYSTEM DIAGRAMS
- 94. CABLE ROUTING
- 115. PERIODIC CHECKS AND ADJUSTMENTS
- 118. PERIODIC MAINTENANCE
- 120. ENGINE
- 122. SYNCHRONIZING THE THROTTLE BODIES
- 124. ADJUSTING THE EXHAUST GAS VOLUME
- 125. ADJUSTING THE ENGINE IDLING SPEED
- 126. CHECKING THE SPARK PLUGS
- 127. CHECKING THE IGNITION TIMING
- 128. MEASURING THE COMPRESSION PRESSURE
- 129. CHECKING THE ENGINE OIL LEVEL
- 130. CHANGING THE ENGINE OIL
- 131. MEASURING THE ENGINE OIL PRESSURE
- 132. ADJUSTING THE CLUTCH LEVER
- 133. CLEANING THE AIR FILTER ELEMENT
- 134. CHECKING THE FUEL LINE
- 135. CHECKING THE COOLANT LEVEL
- 136. CHANGING THE COOLANT
- 138. CHASSIS
- 139. CHECKING THE BRAKE FLUID LEVEL
- 140. CHECKING THE REAR BRAKE PADS
- 142. ADJUSTING THE SHIFT PEDAL
- 143. CHANGING THE FINAL GEAR OIL
- 144. ADJUSTING THE HANDLEBAR POSITION
- 145. CHECKING THE FRONT FORK
- 146. ADJUSTING THE REAR SHOCK ABSORBER ASSEMB...
- 147. ADJUSTING THE SIDE PANELS
- 148. ADJUSTING THE RIDER SEAT HEIGHT
- 149. CHECKING THE TIRES
- 151. CHECKING THE WHEELS
- 152. LUBRICATING THE SIDESTAND
- 153. ELECTRICAL SYSTEM
- 164. GENERAL CHASSIS
- 165. INSTALLING THE FRONT COWLING RIGHT INNER...
- 170. FRONT WHEEL
- 172. REMOVING THE FRONT WHEEL
- 173. MAINTENANCE OF THE FRONT WHEEL SENSOR AN...
- 174. ASSEMBLING THE FRONT WHEEL
- 175. INSTALLING THE FRONT WHEEL (FRONT BRAKE ...
- 177. REAR WHEEL
- 179. REMOVING THE REAR WHEEL
- 180. ADJUSTING THE REAR WHEEL STATIC BALANCE
- 182. FRONT BRAKE
- 187. INTRODUCTION
- 188. REPLACING THE FRONT BRAKE PADS
- 189. REMOVING THE FRONT BRAKE CALIPERS
- 190. CHECKING THE FRONT BRAKE CALIPERS
- 192. REMOVING THE FRONT BRAKE MASTER CYLINDER
- 200. REAR BRAKE
- 201. REMOVING THE REAR BRAKE CALIPER
- 202. DISASSEMBLING THE REAR BRAKE CALIPER
- 204. REMOVING THE REAR BRAKE MASTER CYLINDER
- 205. INSTALLING THE REAR BRAKE MASTER CYLINDE...
- 207. ABS (ANTI-LOCK BRAKE SYSTEM)
- 211. REMOVING THE HYDRAULIC UNIT
- 212. CHECKING THE PROPORTIONING VALVE AND MET...
- 213. HYDRAULIC UNIT OPERATION TESTS
- 216. TRIAL RUN
- 217. HANDLEBARS
- 219. REMOVING THE HANDLEBARS
- 222. FRONT FORK
- 225. REMOVING THE FRONT FORK LEGS
- 226. CHECKING THE FRONT FORK LEGS
- 227. ASSEMBLING THE FRONT FORK LEGS
- 230. INSTALLING THE FRONT FORK LEGS
- 232. STEERING HEAD
- 234. REMOVING THE LOWER BRACKET
- 236. REAR SHOCK ABSORBER ASSEMBLY
- 238. HANDLING THE REAR SHOCK ABSORBER
- 239. CHECKING THE CONNECTING ARM AND RELAY AR...
- 242. SWINGARM
- 244. SHAFT DRIVE
- 248. TROUBLESHOOTING
- 249. CHECKING THE FINAL DRIVE OIL FOR CONTAMI...
- 250. ADJUSTING THE FINAL GEAR BACKLASH
- 251. MEASURING THE RING-GEAR-TO-STOPPER-BOLT ...
- 252. DISASSEMBLING THE FINAL DRIVE ASSEMBLY
- 253. REMOVING AND INSTALLING THE BEARINGS
- 256. CHECKING THE DRIVE SHAFT
- 257. INSTALLING THE DRIVE SHAFT AND FINAL DRI...
- 259. ENGINE
- 262. ENGINE REMOVAL
- 267. REMOVING THE ENGINE
- 270. CAMSHAFTS
- 272. REMOVING THE CAMSHAFTS
- 273. CHECKING THE CAMSHAFTS
- 274. CHECKING THE CAMSHAFT SPROCKETS
- 275. INSTALLING THE CAMSHAFTS
- 279. CYLINDER HEAD
- 280. REMOVING THE CYLINDER HEAD
- 283. VALVES AND VALVE SPRINGS
- 285. CHECKING THE VALVE SEATS
- 286. CHECKING THE VALVE SPRINGS
- 287. CHECKING THE VALVE LIFTERS
- 289. GENERATOR AND STARTER CLUTCH
- 292. REMOVING THE GENERATOR
- 293. INSTALLING THE STARTER CLUTCH
- 295. PICKUP ROTOR
- 296. REMOVING THE PICKUP ROTOR
- 298. ELECTRIC STARTER
- 300. CHECKING THE STARTER MOTOR
- 301. ASSEMBLING THE STARTER MOTOR
- 309. CLUTCH
- 310. CHECKING THE CLUTCH PLATES
- 311. CHECKING THE PRESSURE PLATE
- 312. DISASSEMBLING THE CLUTCH MASTER CYLINDER
- 313. CHECKING THE CLUTCH MASTER CYLINDER
- 315. REMOVING THE CLUTCH RELEASE CYLINDER
- 317. SHIFT SHAFT
- 318. CHECKING THE SHIFT SHAFT
- 319. OIL PUMP
- 322. CHECKING THE OIL PUMP
- 323. CHECKING THE OIL STRAINER
- 324. MIDDLE GEAR
- 328. REMOVING THE MIDDLE DRIVE SHAFT ASSEMBLY
- 329. CHECKING THE MIDDLE DRIVE SHAFT ASSEMBLY
- 330. INSTALLING THE MIDDLE DRIVE SHAFT ASSEMB...
- 331. INSTALLING THE MIDDLE DRIVEN SHAFT ASSEM...
- 332. MEASURING THE MIDDLE GEAR BACKLASH
- 333. ALIGNING THE MIDDLE GEAR
- 335. CRANKCASE
- 339. DISASSEMBLING THE CRANKCASE
- 343. CONNECTING RODS AND PISTONS
- 344. REMOVING THE CONNECTING RODS AND PISTONS
- 345. CHECKING THE PISTON RINGS
- 346. CHECKING THE PISTON PIN
- 347. CHECKING THE CONNECTING RODS
- 348. INSTALLING THE CONNECTING RODS AND PISTO...
- 351. CRANKSHAFT
- 352. REMOVING THE CRANKSHAFT JOURNAL BEARINGS
- 353. INSTALLING THE CRANKSHAFT
- 355. TRANSMISSION
- 360. REMOVING THE TRANSMISSION
- 361. ASSEMBLING THE MAIN AXLE AND DRIVE AXLE
- 362. INSTALLING THE TRANSMISSION
- 364. BALANCERS
- 366. CHECKING THE BALANCERS
- 367. INSTALLING THE REAR BALANCER
- 372. RADIATOR
- 374. CHECKING THE RADIATOR
- 375. OIL COOLER
- 376. CHECKING THE OIL COOLER
- 377. THERMOSTAT
- 379. CHECKING THE THERMOSTAT
- 381. WATER PUMP
- 383. DISASSEMBLING THE WATER PUMP
- 384. INSTALLING THE WATER PUMP
- 387. FUEL SYSTEM
- 389. Fuel tank
- 396. Air induction system
- 401. ELECTRICAL SYSTEM
- 402. GENERAL INFORMATION
- 484. Fuel pump system
- 575. TROUBLESHOOTING
- 580. Wiring diagram
Also for: FJR1300AV
File size: 17.96 MB
Created: March 10, 2023
Last updated: March 28, 2023
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