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Table of Contents
- 3. Group Index
- 4. Component Parts and Work to Be Done
- 5. Symbol
- 6. General Information
- 7. Warning/Caution/Note
- 10. General Considerations
- 11. Serial Number Location
- 12. Location of Parts
- 13. Fuel and Oil Recommendation
- 14. Operating Instructions
- 15. Stopping the Engine
- 16. Country and Area Codes
- 17. Periodic Maintenance
- 19. Periodic Maintenance Chart
- 21. Inspection Before Practice
- 22. Spark Plug
- 23. Air Cleaner Element Removal
- 25. Transmission Oil Level Inspection and Re...
- 26. Transmission Oil Change
- 27. Engine Coolant Level Check
- 28. Engine Coolant Replenishment
- 29. Clutch Major Adjustment
- 30. Fuel Hose
- 31. Cylinder Head
- 32. Exhaust Silencer
- 33. 20th Pitch Length
- 34. Drive Chain Guide
- 35. Brake Pad
- 36. Brake Pedal Height Adjustment
- 37. Rear suspension
- 39. Lubrication
- 40. Engine Dismounting and Mounting
- 46. Cylinder, Cylinder Head and Piston
- 47. Construction
- 48. Cylinder Head Removal
- 49. Piston and Piston Ring
- 50. Cylinder Head inspection
- 51. Piston and Piston Ring Inspection
- 52. Piston and Piston Ring Installation
- 53. Cylinder Installation
- 54. Cylinder Head installation
- 55. Clutch
- 56. Clutch Construction
- 57. Clutch Plate Removal
- 58. Primary Driven Gear
- 59. Drive Plate Inspection
- 60. Clutch Push Rod
- 62. Clutch Plate
- 63. Magneto Cover
- 64. Kick Starter
- 65. Kick Starter Construction
- 66. Kick Starter Removal
- 67. Kick Starter Reassembly
- 68. Kick Starter Inspection After Reassembly
- 69. Magneto Rotor and Stator
- 70. Magneto Rotor and Stator Construction
- 71. Magneto Rotor and Stator Removal
- 72. Magneto Rotor and Stator Installation
- 73. Magneto Rotor and Stator Inspection afte...
- 74. Transmission and Crankshaft
- 75. Crankshaft and Crankcase Construction
- 76. Transmission Construction
- 77. Gearshift Linkage
- 78. Crankcase
- 79. Gearshift Shaft Inspection
- 81. Crankshaft Inspection
- 82. Crankcase Oil Seal Inspection and Remova...
- 83. Bearing Inspection, Removal and Installa...
- 88. Fuel System
- 89. Fuel System Construction
- 90. Carburetor Tuning
- 91. SLow Jet
- 92. Needle Clip Position
- 93. Throttle stop screw
- 94. Carburetor Tuning in Practice
- 95. Judging Air/Fuel Mixture
- 97. Carburetor Removal and Disassembly
- 100. Carburetor Solenoid
- 101. Throttle Position Sensor
- 102. Reed Valve
- 103. Cooling System
- 104. Cooling System Construction
- 105. Cooling Circuit Inspection
- 106. Water Pump
- 107. Water Pump Bearing
- 112. Exhaust Valve Disassembly
- 113. Exhaust Side Valve (LH)
- 117. Exhaust Valve Governer and Actuator
- 120. Constructions
- 121. Exterior Parts
- 122. Handlebar Controls
- 125. Seat Rail, Drive Chain Control Roller
- 126. Front and Rear Wheels
- 128. Front Wheel Removal
- 129. Rear Wheel Reassembly
- 130. Wheel Bearing Inspection
- 131. Front Wheel Bearing Reassembly
- 132. Rear Sprocket Replacement
- 133. Front and Rear Brakes
- 134. Front and Rear Brakes Construction
- 135. Brake Fluid Air Bleeding
- 136. Brake Fluid Replacement
- 137. Brake Pads Replacement
- 138. Brake Disc Inspection
- 139. Front Caliper Removal and Disassembly
- 140. Rear Caliper Removal and Disassembly
- 141. Caliper Cleaning
- 142. Rear Caliper Reassembly
- 143. Master Cylinder
- 144. Rear Master Cylinder Removal and Disasse...
- 145. Master Cylinder Cleaning
- 146. Rear Master Cylinder Reassembly
- 147. Front Fork and Steering
- 148. Front Fork and Steering Construction
- 149. Front Fork Tuning
- 150. Oil Quantity Minor Adjustment
- 151. Oil Change
- 153. Spring Change
- 155. Front Fork Tuning Procedure
- 156. Suspension Balance
- 157. Front Fork Removal
- 158. Front Fork Disassembly
- 161. Inner Tube
- 162. Center Bolt
- 163. Inner Tube and Outer Tube
- 164. Slide Bushing and Guide Bushing
- 171. Steering Removal
- 172. Steering Inspection
- 173. Steering Installation
- 175. Rear suspension construction
- 176. Rear Suspension Tuning
- 177. Spring Pre-Load Adjustment
- 178. Rear suspension tuning procedure
- 180. Rear Shock Absorber Removal
- 181. Rear Shock Absorber Inspection
- 183. Rear Shock Absorber Installation
- 184. Oil Replacement Procedure
- 189. Rear Shock Absorber Reassembly
- 190. Swingarm Disassembly
- 191. Swingarm Inspection
- 193. Rear Suspension Linkage Disassembly
- 194. Rear Suspension Linkage Bearing Removal
- 197. Electrical System
- 198. Electrical Circuit
- 200. Ignition Coil
- 201. Stator Coil
- 202. Troubleshooting
- 207. Service Data
- 213. Tightening Torque
- 214. Tightening Torque Chart
- 215. Special Tools
- 217. Wiring Diagram
- 218. Wire, Cable and Hose Routing
- 219. Cable Routing
- 220. Carburetor Hose and Water Hose Routing
- 222. Front Brake Hose Routing
- 223. Rear Brake Hose Routing
- 224. Handlebar Set-Up
- 225. Muffler Set-Up
- 226. Specifications
- 228. Spare Parts
Page 1 of 229
Table of Contents
- 3. Group Index
- 4. Component Parts and Work to Be Done
- 5. Symbol
- 6. General Information
- 7. Warning/Caution/Note
- 10. General Considerations
- 11. Serial Number Location
- 12. Location of Parts
- 13. Fuel and Oil Recommendation
- 14. Operating Instructions
- 15. Stopping the Engine
- 16. Country and Area Codes
- 17. Periodic Maintenance
- 19. Periodic Maintenance Chart
- 21. Inspection Before Practice
- 22. Spark Plug
- 23. Air Cleaner Element Removal
- 25. Transmission Oil Level Inspection and Re...
- 26. Transmission Oil Change
- 27. Engine Coolant Level Check
- 28. Engine Coolant Replenishment
- 29. Clutch Major Adjustment
- 30. Fuel Hose
- 31. Cylinder Head
- 32. Exhaust Silencer
- 33. 20th Pitch Length
- 34. Drive Chain Guide
- 35. Brake Pad
- 36. Brake Pedal Height Adjustment
- 37. Rear suspension
- 39. Lubrication
- 40. Engine Dismounting and Mounting
- 46. Cylinder, Cylinder Head and Piston
- 47. Construction
- 48. Cylinder Head Removal
- 49. Piston and Piston Ring
- 50. Cylinder Head inspection
- 51. Piston and Piston Ring Inspection
- 52. Piston and Piston Ring Installation
- 53. Cylinder Installation
- 54. Cylinder Head installation
- 55. Clutch
- 56. Clutch Construction
- 57. Clutch Plate Removal
- 58. Primary Driven Gear
- 59. Drive Plate Inspection
- 60. Clutch Push Rod
- 62. Clutch Plate
- 63. Magneto Cover
- 64. Kick Starter
- 65. Kick Starter Construction
- 66. Kick Starter Removal
- 67. Kick Starter Reassembly
- 68. Kick Starter Inspection After Reassembly
- 69. Magneto Rotor and Stator
- 70. Magneto Rotor and Stator Construction
- 71. Magneto Rotor and Stator Removal
- 72. Magneto Rotor and Stator Installation
- 73. Magneto Rotor and Stator Inspection afte...
- 74. Transmission and Crankshaft
- 75. Crankshaft and Crankcase Construction
- 76. Transmission Construction
- 77. Gearshift Linkage
- 78. Crankcase
- 79. Gearshift Shaft Inspection
- 81. Crankshaft Inspection
- 82. Crankcase Oil Seal Inspection and Remova...
- 83. Bearing Inspection, Removal and Installa...
- 88. Fuel System
- 89. Fuel System Construction
- 90. Carburetor Tuning
- 91. SLow Jet
- 92. Needle Clip Position
- 93. Throttle stop screw
- 94. Carburetor Tuning in Practice
- 95. Judging Air/Fuel Mixture
- 97. Carburetor Removal and Disassembly
- 100. Carburetor Solenoid
- 101. Throttle Position Sensor
- 102. Reed Valve
- 103. Cooling System
- 104. Cooling System Construction
- 105. Cooling Circuit Inspection
- 106. Water Pump
- 107. Water Pump Bearing
- 112. Exhaust Valve Disassembly
- 113. Exhaust Side Valve (LH)
- 117. Exhaust Valve Governer and Actuator
- 120. Constructions
- 121. Exterior Parts
- 122. Handlebar Controls
- 125. Seat Rail, Drive Chain Control Roller
- 126. Front and Rear Wheels
- 128. Front Wheel Removal
- 129. Rear Wheel Reassembly
- 130. Wheel Bearing Inspection
- 131. Front Wheel Bearing Reassembly
- 132. Rear Sprocket Replacement
- 133. Front and Rear Brakes
- 134. Front and Rear Brakes Construction
- 135. Brake Fluid Air Bleeding
- 136. Brake Fluid Replacement
- 137. Brake Pads Replacement
- 138. Brake Disc Inspection
- 139. Front Caliper Removal and Disassembly
- 140. Rear Caliper Removal and Disassembly
- 141. Caliper Cleaning
- 142. Rear Caliper Reassembly
- 143. Master Cylinder
- 144. Rear Master Cylinder Removal and Disasse...
- 145. Master Cylinder Cleaning
- 146. Rear Master Cylinder Reassembly
- 147. Front Fork and Steering
- 148. Front Fork and Steering Construction
- 149. Front Fork Tuning
- 150. Oil Quantity Minor Adjustment
- 151. Oil Change
- 153. Spring Change
- 155. Front Fork Tuning Procedure
- 156. Suspension Balance
- 157. Front Fork Removal
- 158. Front Fork Disassembly
- 161. Inner Tube
- 162. Center Bolt
- 163. Inner Tube and Outer Tube
- 164. Slide Bushing and Guide Bushing
- 171. Steering Removal
- 172. Steering Inspection
- 173. Steering Installation
- 175. Rear suspension construction
- 176. Rear Suspension Tuning
- 177. Spring Pre-Load Adjustment
- 178. Rear suspension tuning procedure
- 180. Rear Shock Absorber Removal
- 181. Rear Shock Absorber Inspection
- 183. Rear Shock Absorber Installation
- 184. Oil Replacement Procedure
- 189. Rear Shock Absorber Reassembly
- 190. Swingarm Disassembly
- 191. Swingarm Inspection
- 193. Rear Suspension Linkage Disassembly
- 194. Rear Suspension Linkage Bearing Removal
- 197. Electrical System
- 198. Electrical Circuit
- 200. Ignition Coil
- 201. Stator Coil
- 202. Troubleshooting
- 207. Service Data
- 213. Tightening Torque
- 214. Tightening Torque Chart
- 215. Special Tools
- 217. Wiring Diagram
- 218. Wire, Cable and Hose Routing
- 219. Cable Routing
- 220. Carburetor Hose and Water Hose Routing
- 222. Front Brake Hose Routing
- 223. Rear Brake Hose Routing
- 224. Handlebar Set-Up
- 225. Muffler Set-Up
- 226. Specifications
- 228. Spare Parts
File size: 28.35 MB
Created: March 07, 2023
Last updated: March 24, 2023
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