Suzuki Ozark Service manual

Table of Contents

• 1. General information
• 3. Table of Contents
• 7. GENERAL INFORMATION
• 8. WARNING/CAUTION/NOTE
• 10. SUZUKI LT-F250K2 (2002-MODEL)
• 11. ENGINE OIL
• 12. INFORMATION LABELS
• 13. SPECIFICATIONS
• 15. COUNTRY AND AREA CODES
• 17. PERIODIC MAINTENANCE
• 18. PERIODIC MAINTENANCE SCHEDULE
• 19. MAINTENANCE AND TUNE-UP PROCEDURES
• 20. EXHAUST PIPE NUTS AND MUFFLER BOLTS
• 21. VALVE CLEARANCE
• 22. SPARK PLUG
• 23. FUEL HOSE
• 24. THROTTLE CABLE PLAY
• 26. FINAL BEVEL GEAR OIL
• 27. SPARK ARRESTER
• 28. BRAKES
• 29. BRAKE FLUID
• 31. BRAKE HOSE
• 32. STEERING
• 33. SUSPENSIONS
• 34. CHASSIS BOLTS AND NUTS
• 37. GENERAL LUBRICATION
• 38. COMPRESSION PRESSURE CHECK
• 39. OIL PRESSURE CHECK
• 40. INITIAL ENGAGEMENT AND CLUTCH LOCK-UP IN...
• 42. ENGINE COMPONENTS REMOVABLE WITH ENGINE ...
• 43. ENGINE REMOVAL AND INSTALLATION
• 48. ENGINE INSTALLATION
• 52. ENGINE DISASSEMBLY
• 55. ENGINE BOTTOM SIDE
• 56. Starter idle gear
• 57. Clutch
• 59. Gearshift 3-19
• 60. Oil pump drive gear
• 64. ENGINE COMPONENTS INSPECTION AND SERVICI...
• 65. CYLINDER HEAD
• 73. CAMSHAFT
• 74. CAM CHAIN TENSION ADJUSTER
• 75. CYLINDER
• 76. Piston ring groove width
• 78. CONROD/CRANKSHAFT
• 79. CLUTCH
• 82. TRANSMISSION
• 85. GEARSHIFT FORK
• 86. GENERATOR COVER
• 87. CLUTCH COVER
• 88. CRANKCASE
• 90. CRANKSHAFT
• 91. RECOIL STARTER
• 94. DRIVE TRAIN
• 98. SECONDARY GEAR SHIMS ADJUSTMENT
• 100. REASSEMBLY INFORMATION
• 101. ENGINE REASSEMBLY
• 113. ENGINE TOP SIDE
• 122. REAR DRIVING SYSTEM
• 123. REAR DRIVE REMOVAL
• 125. REAR DRIVE DISASSEMBLY
• 129. REAR DRIVE INSPECTION
• 131. REAR DRIVE REASSEMBLY
• 136. REAR DRIVE INSTALLATION
• 138. SHIM ADJUSTMENT
• 141. REASSEMBLY INFORMATION
• 144. FUEL TANK
• 145. FUEL LINE INSPECTION
• 146. FUEL VALVE
• 147. CARBURETOR
• 148. SPECIFICATIONS
• 149. REMOVAL
• 150. DISASSEMBLY
• 154. CLEANING
• 155. INSPECTION
• 156. REASSEMBLY
• 158. REMOUNTING
• 159. LUBRICATION SYSTEM
• 166. EXTERIOR PARTS
• 168. REMOVAL
• 173. REMOUNTING
• 174. FRONT AND REAR WHEELS
• 175. INSPECTION AND DISASSEMBLY
• 176. REMOUNTING AND REMOUNTING
• 179. TIRES
• 181. FRONT BRAKE
• 182. BRAKE PAD REPLACEMENT
• 183. BRAKE FLUID REPLACEMENT
• 185. BRAKE CALIPER INSPECTION
• 186. BRAKE CALIPER REASSEMBLY AND REMOUNTING
• 188. BRAKE DISC REMOVAL AND DISASSEMBLY
• 189. MASTER CYLINDER REMOVAL AND DISASSEMBLY
• 190. MASTER CYLINDER INSPECTION
• 192. FRONT SUSPENSION
• 193. REMOVAL AND DISASSEMBLY
• 194. INSPECTION
• 196. REASSEMBLY AND REMOUNTING
• 199. STEERING
• 200. REMOVAL
• 202. INSPECTION AND DISASSEMBLY
• 204. REASSEMBLY AND REMOUNTING
• 207. TOE-IN ADJUSTMENT
• 208. FRONT WHEEL, FRONT BRAKE, FRONT SUSPENSI...
• 209. REAR BRAKE
• 210. REMOVAL AND DISASSEMBLY
• 212. INSPECTION
• 213. REASSEMBLY AND REMOUNTING
• 217. REAR SUSPENSION
• 218. REMOVAL
• 219. REASSEMBLY AND REMOUNTING
• 220. REAR AXLE
• 221. REMOVAL
• 222. INSPECTION
• 224. REAR WHEEL, REAR BRAKE, REAR SUSPENSION,...
• 225. REVERSE LOCK RELEASE CABLE
• 227. ELECTRICAL SYSTEM
• 228. CAUTIONS IN SERVICING
• 229. BATTERY
• 230. LOCATION OF ELECTRICAL COMPONENTS
• 232. CHARGING SYSTEM
• 234. INSPECTION
• 237. STARTER SYSTEM
• 238. STARTER MOTOR REMOVAL AND DISASSEMBLY
• 239. STARTER MOTOR INSPECTION
• 240. STARTER MOTOR REASSEMBLY AND REMOUNTING
• 241. STARTER RELAY INSPECTION
• 242. NEUTRAL RELAY INSPECTION
• 243. IGNITION SYSTEM
• 245. INSPECTION
• 248. LAMPS
• 249. BRAKE LIGHT/TAILLIGHT
• 250. INDICATOR LIGHT
• 251. DIODE
• 252. SWITCHES
• 253. BATTERY
• 255. SERVICING
• 257. SERVICING INFORMATION
• 258. TROUBLESHOOTING
• 261. DRIVE TRAIN
• 262. CHASSIS
• 263. BRAKES
• 264. ELECTRICAL
• 265. BATTERY
• 266. WIRING DIAGRAM
• 268. WIRING HARNESS, CABLE, AND HOSE ROUTING
• 270. CABLE ROUTING
• 272. FUEL HOSE ROUTING
• 273. CARBURETOR HOSE ROUTING
• 274. FRONT BRAKE HOSE ROUTING
• 275. REAR BRAKE BREATHER HOSE ROUTING
• 276. SPECIAL TOOLS
• 279. TIGHTENING TORQUE
• 280. DRIVE TRAIN
• 281. TIGHTENING TORQUE CHART
• 282. SERVICE DATA
• 289. LT-F250K3 ('03-MODEL)
• 301. LT-F250K4 ('04-MODEL)
• 316. LT-F250K5 ('05-MODEL)
• 329. LT-F250K6 ('06-MODEL)
• 330. SPECIFICATIONS
• 331. SERVICE DATA
• 338. SPECIFICATIONS
• 339. SERVICE DATA
• 346. SPEEDOMETER/ODOMETER GEAR
• 347. EXTERIOR PARTS
• 355. STEERING
• 356. SWITCHES
• 357. CABLE ROUTING
• 358. REGULATOR/RECTIFIER INSTALLATION
• 359. WIRING DIAGRAM
• 362. LT-F250K7 ('07-MODEL)
• 368. LT-F250K8 ('08-MODEL)
• 370. Swingarm