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Table of Contents
- 13. Table of Contents
- 26. Specifications
- 30. Scheduled maintenance
- 31. Lubrication points
- 34. Special Tool
- 36. Spark Arrester Cleaning
- 38. Front Differential Gear Oil Inspection (...
- 39. Front Differential Gear Oil Replacement ...
- 40. Final Gear Oil Inspection
- 42. Throttle Cable Play Inspection and Adjus...
- 43. Clutch Inspection (LT-F400
- 44. Front Brake System Inspection
- 45. Rear Brake Pedal / Rear Brake
- 46. Tire Inspection
- 47. Steering System Inspection
- 48. Tightening torque
- 50. Compression Pressure Check
- 51. Specifications
- 53. Service Data
- 61. Tightening Torque List (LT-A400
- 63. Tightening Torque List (LT-F400
- 70. Precautions
- 71. Engine General Information and Diagnosis
- 73. Emission Control Devices
- 74. Repair Instructions
- 75. Engine Mechanical
- 76. Diagnostic Information and Procedures
- 77. Repair Instructions
- 79. Air Cleaner Element Inspection and Clean...
- 80. Engine Assembly Removal
- 83. Engine Assembly Installation
- 84. Engine Top Side Disassembly
- 87. Engine Top Side Assembly
- 94. Cylinder Head Cover Disassembly and Asse...
- 95. Cylinder Head Cover Relate Parts Inspect...
- 96. Cylinder Head Disassembly and Assembly
- 97. Cylinder Head Related Parts Inspection
- 100. Valve Guide Replacement
- 102. Valve Seat Repair
- 104. Cam Chain Tension Adjuster Inspection
- 105. Piston Ring Removal and Installation
- 106. Piston and Piston Ring Inspection
- 108. Engine Bottom Side Disassembly
- 117. Engine Bottom Side Assembly
- 132. Conrod and Crankshaft Inspection
- 133. Width Between Crankshaft Webs
- 134. Bearing Removal and Installation
- 141. Specifications
- 143. Special Tools and Equipment
- 144. Special Tool
- 148. Engine Lubrication System
- 150. Cylinder Head Cooling System Chart Diagr...
- 151. Diagnostic Information and Procedures
- 152. Repair Instructions
- 153. Oil Sump Filter Inspection and Cleaning
- 155. Oil Pump Inspection
- 156. Oil Cooler And Oil Hose Components
- 157. Oil Cooler / Oil Cooler Hose Removal and...
- 158. Oil Cooler Cleaning
- 159. Cooling Fan Components
- 160. Cooling Fan Removal and Installation
- 161. Cooling Fan Thermo-Switch Inspection
- 162. Engine Oil Temperature Switch Inspection
- 163. Oil Pressure Regulator Inspection
- 164. Tightening Torque Specifications
- 166. Fuel System
- 167. Fuel System Description
- 175. Schematic and Routing Diagram
- 176. Diagnostic Information and Procedures
- 177. Repair Instructions
- 178. Fuel Tank Removal and Installation
- 179. Fuel Filter Inspection and Cleaning
- 180. Fuel Level Gauge Inspection
- 181. Carburetor Components
- 182. Carburetor Assembly Removal and Installa...
- 185. Carburetor Assembly
- 186. Float Height Inspection and Adjustment
- 187. Engine Idle Speed Inspection
- 188. Tightening Torque Specifications
- 189. Ignition System
- 190. No Spark or Poor Spark
- 191. Repair Instructions
- 193. Ignition Coil Removal and Installation
- 194. CKP Sensor Removal and Installation
- 195. Specifications
- 196. Starting System
- 197. Starter Motor will not Run
- 198. Repair Instructions
- 199. Starter Motor Disassembly and Assembly
- 200. Starter Relay Removal and Installation
- 201. Starter Relay Inspection
- 202. Neutral Relay Inspection
- 203. Ignition / Starter Control Relay Removal...
- 204. Starter Clutch Removal and Installation
- 206. Starter Driven Gear Bearing Removal and ...
- 207. Starter Button Inspection
- 208. Recoil Starter Assembly Removal and Inst...
- 210. Recoil Starter Inspection
- 211. Specifications
- 212. Special Tool
- 213. Charging System
- 214. Battery Runs Down Quickly
- 215. Repair Instructions
- 216. Generator Inspection
- 217. Generator Removal and Installation
- 222. Regulator / Rectifier Inspection
- 223. Battery Components
- 225. Battery Removal and Installation
- 226. Specifications
- 228. Exhaust System
- 229. Muffler / Exhaust Pipe Removal and Insta...
- 230. Exhaust System Inspection
- 231. Specifications
- 234. Precautions
- 235. Suspension General Diagnosis
- 236. Front Suspension
- 237. Front Suspension Assembly Construction
- 238. Front Suspension Inspection
- 241. Front Wheel Hub / Steering Knuckle Relat...
- 243. Front Suspension Upper / Lower Arm Remov...
- 244. Front Suspension Arm Related Parts Inspe...
- 245. Steering Knuckle End Removal and Install...
- 246. Front Suspension Upper / Lower Arm Bushi...
- 247. Specifications
- 248. Special Tool
- 249. Rear Suspension
- 250. Rear Shock Absorber Removal and Installa...
- 251. Swingarm Inspection
- 252. Swingarm Bushing Removal and Installatio...
- 253. Wheels and Tires
- 254. Repair Instructions
- 255. Front / Rear Wheel Removal and Installat...
- 257. Specifications
- 261. Precautions
- 262. 3A-1 Drive Chain / Drive Train / Drive S...
- 263. Front Drive Shaft Assembly Removal and I...
- 266. Front Drive Shaft Inspection (LT-A400F, ...
- 267. Rear Axle Components
- 268. Rear Axle Construction
- 270. Rear Axle / Axle Housing Inspection
- 271. Rear Axle housing Disassembly and Assemb...
- 272. Specifications
- 274. Differential
- 275. Repair Instructions
- 276. Front Drive (Differential) Construction ...
- 277. Front Drive (Differential) Gear Oil Leve...
- 278. Front Drive (Differential) Assembly Disa...
- 286. Front Drive (Differential) Related Parts...
- 287. Universal Joint Bearing / Pinion Gear Pi...
- 288. Front Drive (Differential) Gear Shim Ins...
- 292. Final Gear Components
- 293. Final Gear Construction
- 294. Final Gear Oil Level Inspection
- 296. Final Gear Assembly Disassembly and Asse...
- 301. Final Gear Related Parts Inspection
- 303. Final Gear Backlash Inspection and Shim ...
- 306. Transfer Cable Inspection and Adjustment...
- 307. Specifications
- 308. Special Tools and Equipment
- 310. Transfer
- 311. Repair Instructions
- 312. Transfer Components (LT-F400
- 313. Transfer Removal and Installation
- 316. Transfer Removal and Installation
- 317. Transfer Construction (LT-A400
- 318. Transfer Disassembly and Assembly (LT- A...
- 322. Transfer Gearshift Cam Disassembly and
- 324. Transfer Related Parts Inspection
- 325. Gear Position (GP) Switch Inspection
- 326. Gear Position (GP) Switch Removal and In...
- 328. Gearshift Linkage Inspection (LT-A400
- 329. Transfer Range Lever Components
- 330. Transfer Range Lever Disassembly and Ass...
- 331. Specifications
- 332. Tightening Torque Specifications
- 333. Propeller Shafts
- 335. Output Shaft Removal and Installation
- 336. Rear Output Shaft Disassembly and Assemb...
- 339. Rear Output Shaft Disassembly and Assemb...
- 342. Front Output Shaft Disassembly and Assem...
- 343. Rear Output Shaft Related Parts Inspecti...
- 345. Front Output Shaft Related Parts Inspect...
- 347. Drive Bevel Gear Removal and Installatio...
- 348. Driven and Drive Bevel Gear Shim Inspect...
- 352. Driven and Drive Bevel Gear Shim Adjustm...
- 354. Specifications
- 359. Precautions
- 360. Brake Control System and Diagnosis
- 361. Brake Cable Routing Diagram
- 362. Diagnostic Information and Procedures
- 363. Rear Brake Light Switch Inspection
- 364. Parking / Rear Brake Light Switch Inspec...
- 365. Brake Fluid Replacement
- 366. Front Brake Hose Removal and Installatio...
- 367. Front Brake Master Cylinder Components
- 369. Front Brake Master Cylinder / Brake Leve...
- 370. Front Brake Master Cylinder Parts Inspec...
- 371. Rear Brake Pedal Construction
- 372. Specifications
- 373. Tightening Torque Specifications
- 374. Front Brakes
- 375. Front Brake Pad Inspection
- 376. Front Brake Caliper Removal and Installa...
- 377. Front Brake Caliper Disassembly and Asse...
- 379. Front Brake Caliper Parts Inspection
- 380. Front Brake Disc Removal and Installatio...
- 381. Front Brake Disc Inspection
- 382. Tightening Torque Specifications
- 383. Rear Brakes
- 384. Repair Instructions
- 385. Rear Brake Construction
- 390. Rear Brake Related Parts Inspection
- 391. Specifications
- 392. Special Tools and Equipment
- 393. Parking Brake
- 394. Parking / Rear Brake Lever Removal and I...
- 395. Parking / Rear Brake Cable Removal and I...
- 399. Precautions
- 400. Automatic Transmission
- 401. Low gear
- 403. Diagnostic Information and Procedures
- 404. Repair Instructions
- 405. V-belt Cooling Duct Removal and Installa...
- 406. Clutch Engagement and Lock-up Speed Insp...
- 409. Movable Drive Face Disassembly and Assem...
- 410. Movable Driven Face Disassembly and Asse...
- 414. Drive V-belt Inspection
- 415. Movable / Fixed Driven Face Parts Inspec...
- 417. V-belt Outer Cover Bearing Removal and I...
- 418. V-belt Inner Cover Disassembly and Assem...
- 420. Clutch Related Parts Inspection
- 421. Specifications
- 422. Tightening Torque Specifications
- 423. Special Tool
- 424. Manual Transmission
- 425. Repair Instructions
- 426. Transmission Removal and Installation (L...
- 427. Transmission Construction
- 428. Countershaft Gear / Driveshaft Gear
- 429. Transmission Reverse Gearshift Cam
- 430. Transmission Related Parts Inspection (L...
- 431. Gear Position (GP) Switch Removal and In...
- 432. Gearshift Lever Height Inspection and Ad...
- 433. Gearshift Shaft / Gearshift Cam Plate Co...
- 434. Gearshift Shaft / Gearshift Cam Plate Re...
- 435. Gearshift Linkage Inspection (LT-F400
- 436. Gearshift Shaft Oil Seal Removal and Ins...
- 437. Tightening Torque Specifications
- 438. Clutch
- 439. Repair Instructions
- 440. Clutch Removal and Installation (LT-F400
- 443. Clutch Related Parts Inspection (LT-F400
- 445. Clutch Cover Disassembly and Assembly
- 447. Clutch Release Roller Inspection (LT-F40...
- 450. Precautions
- 451. Steering General Diagnosis
- 452. Steering / Handlebar
- 453. Steering Assembly Construction
- 454. Handlebars Removal and Installation
- 456. Handlebars Inspection
- 461. Steering Parts Inspection
- 462. Tightening Torque Specifications
- 463. Special Tools and Equipment
- 466. Precautions
- 467. Wiring Systems
- 474. Wiring Harness Routing Diagram
- 476. Specifications
- 477. Lighting Systems
- 478. Front Side Reflector Construction
- 479. Headlight Components
- 480. Headlight Bulb Replacement
- 481. Rear Combination Light components
- 482. Rear Combination Light Bulb Replacement
- 483. Dimmer Switch Inspection
- 484. Combination Meter / Fuel Meter / Horn
- 485. Speedometer Removal and Installation
- 486. Speedometer Disassembly and Assembly
- 487. Specifications
- 488. Exterior Parts
- 489. Fastener Removal and Installation
- 490. Exterior Parts Removal and Installation
- 494. Body Structure
- 495. Footrest Removal and Installation
- 496. Carrier Construction
- 497. Front Carrier Removal and Installation
- 498. Front Grip Bar Construction
- 499. Trailer Towing Removal and Instruction
- 500. Specifications
Page 1 of 502
Table of Contents
- 13. Table of Contents
- 26. Specifications
- 30. Scheduled maintenance
- 31. Lubrication points
- 34. Special Tool
- 36. Spark Arrester Cleaning
- 38. Front Differential Gear Oil Inspection (...
- 39. Front Differential Gear Oil Replacement ...
- 40. Final Gear Oil Inspection
- 42. Throttle Cable Play Inspection and Adjus...
- 43. Clutch Inspection (LT-F400
- 44. Front Brake System Inspection
- 45. Rear Brake Pedal / Rear Brake
- 46. Tire Inspection
- 47. Steering System Inspection
- 48. Tightening torque
- 50. Compression Pressure Check
- 51. Specifications
- 53. Service Data
- 61. Tightening Torque List (LT-A400
- 63. Tightening Torque List (LT-F400
- 70. Precautions
- 71. Engine General Information and Diagnosis
- 73. Emission Control Devices
- 74. Repair Instructions
- 75. Engine Mechanical
- 76. Diagnostic Information and Procedures
- 77. Repair Instructions
- 79. Air Cleaner Element Inspection and Clean...
- 80. Engine Assembly Removal
- 83. Engine Assembly Installation
- 84. Engine Top Side Disassembly
- 87. Engine Top Side Assembly
- 94. Cylinder Head Cover Disassembly and Asse...
- 95. Cylinder Head Cover Relate Parts Inspect...
- 96. Cylinder Head Disassembly and Assembly
- 97. Cylinder Head Related Parts Inspection
- 100. Valve Guide Replacement
- 102. Valve Seat Repair
- 104. Cam Chain Tension Adjuster Inspection
- 105. Piston Ring Removal and Installation
- 106. Piston and Piston Ring Inspection
- 108. Engine Bottom Side Disassembly
- 117. Engine Bottom Side Assembly
- 132. Conrod and Crankshaft Inspection
- 133. Width Between Crankshaft Webs
- 134. Bearing Removal and Installation
- 141. Specifications
- 143. Special Tools and Equipment
- 144. Special Tool
- 148. Engine Lubrication System
- 150. Cylinder Head Cooling System Chart Diagr...
- 151. Diagnostic Information and Procedures
- 152. Repair Instructions
- 153. Oil Sump Filter Inspection and Cleaning
- 155. Oil Pump Inspection
- 156. Oil Cooler And Oil Hose Components
- 157. Oil Cooler / Oil Cooler Hose Removal and...
- 158. Oil Cooler Cleaning
- 159. Cooling Fan Components
- 160. Cooling Fan Removal and Installation
- 161. Cooling Fan Thermo-Switch Inspection
- 162. Engine Oil Temperature Switch Inspection
- 163. Oil Pressure Regulator Inspection
- 164. Tightening Torque Specifications
- 166. Fuel System
- 167. Fuel System Description
- 175. Schematic and Routing Diagram
- 176. Diagnostic Information and Procedures
- 177. Repair Instructions
- 178. Fuel Tank Removal and Installation
- 179. Fuel Filter Inspection and Cleaning
- 180. Fuel Level Gauge Inspection
- 181. Carburetor Components
- 182. Carburetor Assembly Removal and Installa...
- 185. Carburetor Assembly
- 186. Float Height Inspection and Adjustment
- 187. Engine Idle Speed Inspection
- 188. Tightening Torque Specifications
- 189. Ignition System
- 190. No Spark or Poor Spark
- 191. Repair Instructions
- 193. Ignition Coil Removal and Installation
- 194. CKP Sensor Removal and Installation
- 195. Specifications
- 196. Starting System
- 197. Starter Motor will not Run
- 198. Repair Instructions
- 199. Starter Motor Disassembly and Assembly
- 200. Starter Relay Removal and Installation
- 201. Starter Relay Inspection
- 202. Neutral Relay Inspection
- 203. Ignition / Starter Control Relay Removal...
- 204. Starter Clutch Removal and Installation
- 206. Starter Driven Gear Bearing Removal and ...
- 207. Starter Button Inspection
- 208. Recoil Starter Assembly Removal and Inst...
- 210. Recoil Starter Inspection
- 211. Specifications
- 212. Special Tool
- 213. Charging System
- 214. Battery Runs Down Quickly
- 215. Repair Instructions
- 216. Generator Inspection
- 217. Generator Removal and Installation
- 222. Regulator / Rectifier Inspection
- 223. Battery Components
- 225. Battery Removal and Installation
- 226. Specifications
- 228. Exhaust System
- 229. Muffler / Exhaust Pipe Removal and Insta...
- 230. Exhaust System Inspection
- 231. Specifications
- 234. Precautions
- 235. Suspension General Diagnosis
- 236. Front Suspension
- 237. Front Suspension Assembly Construction
- 238. Front Suspension Inspection
- 241. Front Wheel Hub / Steering Knuckle Relat...
- 243. Front Suspension Upper / Lower Arm Remov...
- 244. Front Suspension Arm Related Parts Inspe...
- 245. Steering Knuckle End Removal and Install...
- 246. Front Suspension Upper / Lower Arm Bushi...
- 247. Specifications
- 248. Special Tool
- 249. Rear Suspension
- 250. Rear Shock Absorber Removal and Installa...
- 251. Swingarm Inspection
- 252. Swingarm Bushing Removal and Installatio...
- 253. Wheels and Tires
- 254. Repair Instructions
- 255. Front / Rear Wheel Removal and Installat...
- 257. Specifications
- 261. Precautions
- 262. 3A-1 Drive Chain / Drive Train / Drive S...
- 263. Front Drive Shaft Assembly Removal and I...
- 266. Front Drive Shaft Inspection (LT-A400F, ...
- 267. Rear Axle Components
- 268. Rear Axle Construction
- 270. Rear Axle / Axle Housing Inspection
- 271. Rear Axle housing Disassembly and Assemb...
- 272. Specifications
- 274. Differential
- 275. Repair Instructions
- 276. Front Drive (Differential) Construction ...
- 277. Front Drive (Differential) Gear Oil Leve...
- 278. Front Drive (Differential) Assembly Disa...
- 286. Front Drive (Differential) Related Parts...
- 287. Universal Joint Bearing / Pinion Gear Pi...
- 288. Front Drive (Differential) Gear Shim Ins...
- 292. Final Gear Components
- 293. Final Gear Construction
- 294. Final Gear Oil Level Inspection
- 296. Final Gear Assembly Disassembly and Asse...
- 301. Final Gear Related Parts Inspection
- 303. Final Gear Backlash Inspection and Shim ...
- 306. Transfer Cable Inspection and Adjustment...
- 307. Specifications
- 308. Special Tools and Equipment
- 310. Transfer
- 311. Repair Instructions
- 312. Transfer Components (LT-F400
- 313. Transfer Removal and Installation
- 316. Transfer Removal and Installation
- 317. Transfer Construction (LT-A400
- 318. Transfer Disassembly and Assembly (LT- A...
- 322. Transfer Gearshift Cam Disassembly and
- 324. Transfer Related Parts Inspection
- 325. Gear Position (GP) Switch Inspection
- 326. Gear Position (GP) Switch Removal and In...
- 328. Gearshift Linkage Inspection (LT-A400
- 329. Transfer Range Lever Components
- 330. Transfer Range Lever Disassembly and Ass...
- 331. Specifications
- 332. Tightening Torque Specifications
- 333. Propeller Shafts
- 335. Output Shaft Removal and Installation
- 336. Rear Output Shaft Disassembly and Assemb...
- 339. Rear Output Shaft Disassembly and Assemb...
- 342. Front Output Shaft Disassembly and Assem...
- 343. Rear Output Shaft Related Parts Inspecti...
- 345. Front Output Shaft Related Parts Inspect...
- 347. Drive Bevel Gear Removal and Installatio...
- 348. Driven and Drive Bevel Gear Shim Inspect...
- 352. Driven and Drive Bevel Gear Shim Adjustm...
- 354. Specifications
- 359. Precautions
- 360. Brake Control System and Diagnosis
- 361. Brake Cable Routing Diagram
- 362. Diagnostic Information and Procedures
- 363. Rear Brake Light Switch Inspection
- 364. Parking / Rear Brake Light Switch Inspec...
- 365. Brake Fluid Replacement
- 366. Front Brake Hose Removal and Installatio...
- 367. Front Brake Master Cylinder Components
- 369. Front Brake Master Cylinder / Brake Leve...
- 370. Front Brake Master Cylinder Parts Inspec...
- 371. Rear Brake Pedal Construction
- 372. Specifications
- 373. Tightening Torque Specifications
- 374. Front Brakes
- 375. Front Brake Pad Inspection
- 376. Front Brake Caliper Removal and Installa...
- 377. Front Brake Caliper Disassembly and Asse...
- 379. Front Brake Caliper Parts Inspection
- 380. Front Brake Disc Removal and Installatio...
- 381. Front Brake Disc Inspection
- 382. Tightening Torque Specifications
- 383. Rear Brakes
- 384. Repair Instructions
- 385. Rear Brake Construction
- 390. Rear Brake Related Parts Inspection
- 391. Specifications
- 392. Special Tools and Equipment
- 393. Parking Brake
- 394. Parking / Rear Brake Lever Removal and I...
- 395. Parking / Rear Brake Cable Removal and I...
- 399. Precautions
- 400. Automatic Transmission
- 401. Low gear
- 403. Diagnostic Information and Procedures
- 404. Repair Instructions
- 405. V-belt Cooling Duct Removal and Installa...
- 406. Clutch Engagement and Lock-up Speed Insp...
- 409. Movable Drive Face Disassembly and Assem...
- 410. Movable Driven Face Disassembly and Asse...
- 414. Drive V-belt Inspection
- 415. Movable / Fixed Driven Face Parts Inspec...
- 417. V-belt Outer Cover Bearing Removal and I...
- 418. V-belt Inner Cover Disassembly and Assem...
- 420. Clutch Related Parts Inspection
- 421. Specifications
- 422. Tightening Torque Specifications
- 423. Special Tool
- 424. Manual Transmission
- 425. Repair Instructions
- 426. Transmission Removal and Installation (L...
- 427. Transmission Construction
- 428. Countershaft Gear / Driveshaft Gear
- 429. Transmission Reverse Gearshift Cam
- 430. Transmission Related Parts Inspection (L...
- 431. Gear Position (GP) Switch Removal and In...
- 432. Gearshift Lever Height Inspection and Ad...
- 433. Gearshift Shaft / Gearshift Cam Plate Co...
- 434. Gearshift Shaft / Gearshift Cam Plate Re...
- 435. Gearshift Linkage Inspection (LT-F400
- 436. Gearshift Shaft Oil Seal Removal and Ins...
- 437. Tightening Torque Specifications
- 438. Clutch
- 439. Repair Instructions
- 440. Clutch Removal and Installation (LT-F400
- 443. Clutch Related Parts Inspection (LT-F400
- 445. Clutch Cover Disassembly and Assembly
- 447. Clutch Release Roller Inspection (LT-F40...
- 450. Precautions
- 451. Steering General Diagnosis
- 452. Steering / Handlebar
- 453. Steering Assembly Construction
- 454. Handlebars Removal and Installation
- 456. Handlebars Inspection
- 461. Steering Parts Inspection
- 462. Tightening Torque Specifications
- 463. Special Tools and Equipment
- 466. Precautions
- 467. Wiring Systems
- 474. Wiring Harness Routing Diagram
- 476. Specifications
- 477. Lighting Systems
- 478. Front Side Reflector Construction
- 479. Headlight Components
- 480. Headlight Bulb Replacement
- 481. Rear Combination Light components
- 482. Rear Combination Light Bulb Replacement
- 483. Dimmer Switch Inspection
- 484. Combination Meter / Fuel Meter / Horn
- 485. Speedometer Removal and Installation
- 486. Speedometer Disassembly and Assembly
- 487. Specifications
- 488. Exterior Parts
- 489. Fastener Removal and Installation
- 490. Exterior Parts Removal and Installation
- 494. Body Structure
- 495. Footrest Removal and Installation
- 496. Carrier Construction
- 497. Front Carrier Removal and Installation
- 498. Front Grip Bar Construction
- 499. Trailer Towing Removal and Instruction
- 500. Specifications
Also for: LT-A400F, LT-F400, LT-F400F
File size: 38.94 MB
Created: March 11, 2023
Last updated: April 02, 2023
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