Name: Suzuki Jimny Service manual
Brand: Suzuki
Rating: 5 (1 reviews)

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6. Table of Contents
7. How to Use This Manual
8. Precautions
9. Servicing and handling
12. General Precautions
15. Precautions For Catalytic Converter
18. Electrical Circuit Inspection Procedure
20. Short circuit check (wire harness to gro...
21. Precaution For Installing Mobile Communi...
22. Identification Information
23. Warning, Caution and Information Labels
24. Vehicle Lifting Points
25. When Using Floor Jack
26. Abbreviations May Be Used In This Manual
29. Fasteners Information
33. Maintenance Schedule
35. Maintenance Recommended Under Severe Dri...
36. Maintenance Service
37. Valve Lash
39. Engine Coolant
40. Ignition System
41. Fuel Lines and Connections
42. PCV (Positive Crankcase Ventilation) Val...
43. Brake Drums and Shoes
44. Parking Brake Lever and Cable
45. Suspension System
46. Propeller Shafts
47. Manual Transmission Oil
48. Transfer and Differential Oil
49. Steering System
50. Power Steering (P/S) System (if equipped...
51. Final Inspection
53. Recommended Fluids and Lubricants
55. General Description
56. Diagnosis
57. On Vehicle Service
58. Heater Blower Resistor
60. Heater Blower Fan Switch
64. General Description
65. Refrigerant Circulation
66. Diagnosis
68. Abnormal Noise Diagnosis
69. Abnormal noise from crankshaft pulley
70. Quick Checking of Refrigerant Charge
71. Performance Diagnosis
73. Performance diagnosis table
74. Detail diagnosis table
76. Compressor Drive Belt
77. Electronical Diagnosis
78. A/C System Inspection of ECM and ITS Cir...
82. Refrigerant Recovery, Evacuating and Cha...
83. Recovery
84. Evacuating
86. Charging
89. Removing Manifold Gauge Set
90. On-Vehicle Service
91. Handling refrigerant HFC-134a
92. Condenser Assembly
93. Receiver / Dryer
94. Condenser Cooling Fan Assembly
95. Cooling Unit (Evaporator)
98. A/C Evaporator Thermistor (A/C Evaporato...
99. Dual Pressure Switch
100. A/C Switch
102. Magnet Clutch
106. Lip Type Seal
107. Tightening Torque Specification
108. Required Service Materials
111. DIAGNOSIS
114. Wear Indicators
116. Radial Tire Lead
123. General Description
124. Diagnosis
125. Steering Gear Box Oil Level Check
127. On-Vehicle Service
129. Tie Rod And Drag Rod
131. Tightening Torque Specifications
133. General Description
134. Diagnosis
136. Steering Wheel Play Check
137. Power Steering Belt Check
138. Idle-Up System Check
139. Air Bleeding Procedure
141. Hydraulic Pressure In P/S Circuit Check
143. On-Vehicle Service
149. Power Steering (P/S) Gear Box
152. Tightening Torque Specifications
155. General Description
156. Diagnosis
157. Drive Air Bag (Inflator) Module (For Veh...
158. Steering Wheel
161. Centering contact coil (for vehicle with...
162. Combination Switch (For Vehicle without ...
164. Steering Column Assembly
168. Steering Lock Assembly (Ignition Switch)
169. Steering Lower Shaft
171. Checking Steering Column for Accident Da...
172. Tightening Torque Specifications
174. Front suspension
175. General Description
181. Diagnosis
183. 4WD Controller and ITS Circuit Check
184. 4WD Control System Check
186. Stabilizer bar / bushing check
187. Shock Absorber and/or Coil Spring Check
188. Leading Arm Bushing / Lateral Rod Bushin...
189. Wheel Disc, Nut and Bearing Check
190. On-Vehicle Service
192. Front Shock Absorber
194. Bump Stopper and Spring Upper Seat
201. Steering Knuckle / Wheel Spindle
205. Front Axle Shaft / Oil Seal / Kingpin Be...
207. Steering Knuckle Seal
208. Lateral Rod
209. Leading Arm / Bushing
211. Front Axle Housing
217. Tightening Torque Specifications
218. Special Tool
220. Rear suspension
221. General Description
222. Diagnosis
223. Rear Suspension Fasteners
224. On-Vehicle Service
225. Coil Spring
228. Bump Stopper
229. Trailing Arm / Bushing
231. Rear Axle Shaft and Wheel Bearing
236. Rear Axle Shaft Inner Oil Seal
237. Rear Axle Housing
241. Tightening Torque Specifications
242. Special Tools
245. General Description
246. Replacement Wheels
247. Diagnosis
249. Maintenance and Minor Adjustments
250. Tire placard
251. On-Vehicle Service
252. Tire
255. General Description
256. On-Vehicle Service
258. Universal Joint
260. Tightening Torque Specification
261. Special Tool
262. Brakes
264. General Description
265. Diagnosis
266. Diagnosis Table
269. Brake Pedal Free Height Adjustment
270. Excessive Pedal Travel Check
271. Rear Brake Shoe Check
272. Rear Drum Brake Shoe Adjustment
273. Booster Operation Check
276. Fluid Pressure Test (If Equipped with LS...
278. On-Vehicle Service
279. Brake Hose and Pipe Inspection
280. Front Disc Brake
281. Brake pad
283. Caliper assembly
287. Brake Disc
290. Rear Brake
292. Brake shoe
294. Wheel Cylinder
295. Brake back plate
297. Master Cylinder
298. Master Cylinder Assembly
299. Master Cylinder
301. Fill Reservoir
303. LSPV (Load Sensing Proportioning Valve) ...
304. LSPV Assembly
305. P (Proportioning) Valve
306. Brake Booster
307. Inspection and adjustment
309. Brake Hose/Pipe
312. Rear Brake Hose/Pipe
313. Parking Brake Lever/Cable
314. Parking Brake Cable
315. Tightening Torque Specifications
316. Special Tool
318. Antilock brake system (abs)
319. General Description
320. System Schematic
321. ABS Component Parts Location
322. ABS Control Module
323. Diagnosis
326. ABS" Warning Lamp Check
327. DTC Check (Using SUZUKI Scan Tool)
328. Diagnostic Trouble Code (DTC) Table
329. System Circuit
331. At Ignition Switch
333. While Ignition Switch is
334. Connected to Ground
335. DTC C1015 (DTC 15) - G Sensor Circuit
337. DTC C1016 (DTC 16) - Stop Lamp Circuit
338. DTC C1021 (DTC 21), DTC C1022 (DTC 22) -...
341. DTC C1041 (DTC 41), DTC C1042 (DTC 42) -...
342. DTC C1057 (DTC 57) - Power Source Circui...
343. DTC C1061 (DTC 61) - ABS Pump Motor Circ...
344. DTC C1063 (DTC 63) - ABS Fail Safe Circu...
345. DTC C1071 (DTC 71) - ABS Control Module
346. On-Vehicle Service
347. ABS Hydraulic Unit / Control Module Asse...
349. Front Wheel Speed Sensor
352. Front Wheel Sensor Ring
353. Rear Wheel Speed Sensor
355. Rear Wheel Sensor Ring
356. G Sensor
357. Tightening Torque Specification
360. General Information
361. Precaution on fuel system service
362. Fuel pressure relief procedure
363. Engine Diagnosis
366. On-Board Diagnostic System (Vehicle with...
371. Malfunction indicator lamp (MIL) check
372. Diagnostic trouble code (DTC) clearance
373. Diagnostic trouble code (DTC) table
376. Fail-safe table
377. Visual inspection
378. Engine basic inspection
380. Engine diagnosis table
385. Scan Tool Data
387. Scan tool data definitions
390. Inspection of ECM and Its Circuits
399. Component Location
402. Switch ON (But Engine at Stop)
405. DTC P0105 (DTC No.11) Manifold Absolute ...
410. DTC P0115 (DTC No.19) Engine Coolant Tem...
412. DTC P0120 (DTC No.13) Throttle Position ...
414. DTC P0121 Throttle Position Circuit Rang...
416. DTC P0130 (DTC No.14) Heated Oxygen Sens...
418. DTC P0133 Heated Oxygen Sensor (HO2S) Ci...
419. DTC P0135 (DTC No.14) Heated Oxygen Sens...
421. DTC P0136 Heated Oxygen Sensor (HO2S) Ci...
423. DTC P0141 Heated Oxygen Sensor (HO2S) He...
425. DTC P0171 Fuel System Too Lean
429. DTC P0300 Random Misfire Detected (Misfi...
434. DTC P0325 (DTC No.17) Knock Sensor Circu...
436. DTC P0335 (DTC No.23) Crankshaft Positio...
439. DTC P0340 (DTC No.15) Camshaft Position ...
442. DTC P0400 Exhaust Gas Recirculation Flow...
445. DTC P0420 Catalyst System Efficiency bel...
448. DTC P0443 Purge Control Valve Circuit Ma...
449. DTC P0481 A/C Condenser Fan Control Circ...
451. DTC P0500 (DTC No.16) Vehicle Speed Sens...
453. DTC P0505 Idle Control System Malfunctio...
455. DTC P0601 Internal Control Module Memory...
456. DTC P1450 Barometric Pressure Sensor Low...
458. DTC P1500 Engine Starter Signal Circuit ...
460. DTC P1510 ECM Back-up Power Supply Malfu...
461. DTC P1570 (DTC No.21) ABS Signal Circuit...
462. DTC P1600 Serial Communication Problem B...
464. DTC P1717 A/T Drive Range
472. Check
480. Special Tool
483. General Description
484. Engine Lubrication
485. Diagnosis
487. Engine Vacuum Check
488. Oil Pressure Check
490. Valve Lash (Clearance)
494. On-Vehicle Service
495. Air Cleaner Assembly
496. Cylinder Head Cover
499. Throttle Body and Intake Manifold
502. Exhaust Manifold
505. Oil Pan and Oil Pump Strainer
509. Timing Chain Cover
514. Oil Pump
518. Timing Chain and Chain Tensioner
523. Camshaft, Tappet and Shim
529. Valves and Cylinder Head
543. Pistons, Piston Rings, Connecting Rods a...
553. Engine Mountings
554. Unit Repair Overhaul
560. Main Bearings, Crankshaft and Cylinder B...
574. Required Service Material
575. Special Tool
578. Engine cooling
579. General Description
580. Radiator Cap
581. Water Pump
582. Diagnosis
583. Maintenance
584. Coolant Level
585. Cooling System Flush and Refill
586. Water Pump Belt Tension
587. On-Vehicle Service
588. Coolant Draining
590. Water Pump Belt and Cooling Fan
591. Radiator
592. Water Pump
594. Required Service Material
597. General Description
598. Fuel Pump Assembly
599. On-Vehicle Service
602. Fuel Pump Assembly
605. Tightening Torque Specification
608. General Description
610. Air Intake System
611. Fuel Delivery System
612. Electronic Control System
613. Engine & emission control input / output...
620. On-Vehicle Service
622. Idle mixture inspection / adjustment (ve...
623. Air Intake System
626. Idle air control valve (IAC valve)
627. Fuel Delivery System
628. Fuel pump
629. Fuel pressure regulator
630. Fuel injector
634. Electronic Control System
635. Throttle position sensor (TP sensor)
636. Intake air temperature sensor (IAT senso...
637. Engine coolant temperature sensor (ECT s...
638. Heated oxygen sensor (Sensor-1 and senso...
639. Camshaft position sensor
640. Crankshaft position sensor
641. Vehicle speed sensor (VSS)
642. Fuel cut operation
643. Output signals of throttle valve opening...
651. General Description
652. Diagnosis
654. On-Vehicle Service
655. Spark Plugs
656. Ignition Coil Assembly (Including Ignito...
657. Crankshaft Position Sensor (CKP Sensor)
659. Special Tools
661. General Description
663. Performance Test
664. On-Vehicle Service
666. Specifications
668. Charging system
669. General Description
671. Generator
673. Diagnosis
674. Generator
676. On-Vehicle Service
678. Dismounting
679. Unit Repair Overhaul
680. Remounting
681. Inspection
684. Specifications
687. Exhaust pipe

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6. Table of Contents
7. How to Use This Manual
8. Precautions
9. Servicing and handling
12. General Precautions
15. Precautions For Catalytic Converter
18. Electrical Circuit Inspection Procedure
20. Short circuit check (wire harness to gro...
21. Precaution For Installing Mobile Communi...
22. Identification Information
23. Warning, Caution and Information Labels
24. Vehicle Lifting Points
25. When Using Floor Jack
26. Abbreviations May Be Used In This Manual
29. Fasteners Information
33. Maintenance Schedule
35. Maintenance Recommended Under Severe Dri...
36. Maintenance Service
37. Valve Lash
39. Engine Coolant
40. Ignition System
41. Fuel Lines and Connections
42. PCV (Positive Crankcase Ventilation) Val...
43. Brake Drums and Shoes
44. Parking Brake Lever and Cable
45. Suspension System
46. Propeller Shafts
47. Manual Transmission Oil
48. Transfer and Differential Oil
49. Steering System
50. Power Steering (P/S) System (if equipped...
51. Final Inspection
53. Recommended Fluids and Lubricants
55. General Description
56. Diagnosis
57. On Vehicle Service
58. Heater Blower Resistor
60. Heater Blower Fan Switch
64. General Description
65. Refrigerant Circulation
66. Diagnosis
68. Abnormal Noise Diagnosis
69. Abnormal noise from crankshaft pulley
70. Quick Checking of Refrigerant Charge
71. Performance Diagnosis
73. Performance diagnosis table
74. Detail diagnosis table
76. Compressor Drive Belt
77. Electronical Diagnosis
78. A/C System Inspection of ECM and ITS Cir...
82. Refrigerant Recovery, Evacuating and Cha...
83. Recovery
84. Evacuating
86. Charging
89. Removing Manifold Gauge Set
90. On-Vehicle Service
91. Handling refrigerant HFC-134a
92. Condenser Assembly
93. Receiver / Dryer
94. Condenser Cooling Fan Assembly
95. Cooling Unit (Evaporator)
98. A/C Evaporator Thermistor (A/C Evaporato...
99. Dual Pressure Switch
100. A/C Switch
102. Magnet Clutch
106. Lip Type Seal
107. Tightening Torque Specification
108. Required Service Materials
111. DIAGNOSIS
114. Wear Indicators
116. Radial Tire Lead
123. General Description
124. Diagnosis
125. Steering Gear Box Oil Level Check
127. On-Vehicle Service
129. Tie Rod And Drag Rod
131. Tightening Torque Specifications
133. General Description
134. Diagnosis
136. Steering Wheel Play Check
137. Power Steering Belt Check
138. Idle-Up System Check
139. Air Bleeding Procedure
141. Hydraulic Pressure In P/S Circuit Check
143. On-Vehicle Service
149. Power Steering (P/S) Gear Box
152. Tightening Torque Specifications
155. General Description
156. Diagnosis
157. Drive Air Bag (Inflator) Module (For Veh...
158. Steering Wheel
161. Centering contact coil (for vehicle with...
162. Combination Switch (For Vehicle without ...
164. Steering Column Assembly
168. Steering Lock Assembly (Ignition Switch)
169. Steering Lower Shaft
171. Checking Steering Column for Accident Da...
172. Tightening Torque Specifications
174. Front suspension
175. General Description
181. Diagnosis
183. 4WD Controller and ITS Circuit Check
184. 4WD Control System Check
186. Stabilizer bar / bushing check
187. Shock Absorber and/or Coil Spring Check
188. Leading Arm Bushing / Lateral Rod Bushin...
189. Wheel Disc, Nut and Bearing Check
190. On-Vehicle Service
192. Front Shock Absorber
194. Bump Stopper and Spring Upper Seat
201. Steering Knuckle / Wheel Spindle
205. Front Axle Shaft / Oil Seal / Kingpin Be...
207. Steering Knuckle Seal
208. Lateral Rod
209. Leading Arm / Bushing
211. Front Axle Housing
217. Tightening Torque Specifications
218. Special Tool
220. Rear suspension
221. General Description
222. Diagnosis
223. Rear Suspension Fasteners
224. On-Vehicle Service
225. Coil Spring
228. Bump Stopper
229. Trailing Arm / Bushing
231. Rear Axle Shaft and Wheel Bearing
236. Rear Axle Shaft Inner Oil Seal
237. Rear Axle Housing
241. Tightening Torque Specifications
242. Special Tools
245. General Description
246. Replacement Wheels
247. Diagnosis
249. Maintenance and Minor Adjustments
250. Tire placard
251. On-Vehicle Service
252. Tire
255. General Description
256. On-Vehicle Service
258. Universal Joint
260. Tightening Torque Specification
261. Special Tool
262. Brakes
264. General Description
265. Diagnosis
266. Diagnosis Table
269. Brake Pedal Free Height Adjustment
270. Excessive Pedal Travel Check
271. Rear Brake Shoe Check
272. Rear Drum Brake Shoe Adjustment
273. Booster Operation Check
276. Fluid Pressure Test (If Equipped with LS...
278. On-Vehicle Service
279. Brake Hose and Pipe Inspection
280. Front Disc Brake
281. Brake pad
283. Caliper assembly
287. Brake Disc
290. Rear Brake
292. Brake shoe
294. Wheel Cylinder
295. Brake back plate
297. Master Cylinder
298. Master Cylinder Assembly
299. Master Cylinder
301. Fill Reservoir
303. LSPV (Load Sensing Proportioning Valve) ...
304. LSPV Assembly
305. P (Proportioning) Valve
306. Brake Booster
307. Inspection and adjustment
309. Brake Hose/Pipe
312. Rear Brake Hose/Pipe
313. Parking Brake Lever/Cable
314. Parking Brake Cable
315. Tightening Torque Specifications
316. Special Tool
318. Antilock brake system (abs)
319. General Description
320. System Schematic
321. ABS Component Parts Location
322. ABS Control Module
323. Diagnosis
326. ABS" Warning Lamp Check
327. DTC Check (Using SUZUKI Scan Tool)
328. Diagnostic Trouble Code (DTC) Table
329. System Circuit
331. At Ignition Switch
333. While Ignition Switch is
334. Connected to Ground
335. DTC C1015 (DTC 15) - G Sensor Circuit
337. DTC C1016 (DTC 16) - Stop Lamp Circuit
338. DTC C1021 (DTC 21), DTC C1022 (DTC 22) -...
341. DTC C1041 (DTC 41), DTC C1042 (DTC 42) -...
342. DTC C1057 (DTC 57) - Power Source Circui...
343. DTC C1061 (DTC 61) - ABS Pump Motor Circ...
344. DTC C1063 (DTC 63) - ABS Fail Safe Circu...
345. DTC C1071 (DTC 71) - ABS Control Module
346. On-Vehicle Service
347. ABS Hydraulic Unit / Control Module Asse...
349. Front Wheel Speed Sensor
352. Front Wheel Sensor Ring
353. Rear Wheel Speed Sensor
355. Rear Wheel Sensor Ring
356. G Sensor
357. Tightening Torque Specification
360. General Information
361. Precaution on fuel system service
362. Fuel pressure relief procedure
363. Engine Diagnosis
366. On-Board Diagnostic System (Vehicle with...
371. Malfunction indicator lamp (MIL) check
372. Diagnostic trouble code (DTC) clearance
373. Diagnostic trouble code (DTC) table
376. Fail-safe table
377. Visual inspection
378. Engine basic inspection
380. Engine diagnosis table
385. Scan Tool Data
387. Scan tool data definitions
390. Inspection of ECM and Its Circuits
399. Component Location
402. Switch ON (But Engine at Stop)
405. DTC P0105 (DTC No.11) Manifold Absolute ...
410. DTC P0115 (DTC No.19) Engine Coolant Tem...
412. DTC P0120 (DTC No.13) Throttle Position ...
414. DTC P0121 Throttle Position Circuit Rang...
416. DTC P0130 (DTC No.14) Heated Oxygen Sens...
418. DTC P0133 Heated Oxygen Sensor (HO2S) Ci...
419. DTC P0135 (DTC No.14) Heated Oxygen Sens...
421. DTC P0136 Heated Oxygen Sensor (HO2S) Ci...
423. DTC P0141 Heated Oxygen Sensor (HO2S) He...
425. DTC P0171 Fuel System Too Lean
429. DTC P0300 Random Misfire Detected (Misfi...
434. DTC P0325 (DTC No.17) Knock Sensor Circu...
436. DTC P0335 (DTC No.23) Crankshaft Positio...
439. DTC P0340 (DTC No.15) Camshaft Position ...
442. DTC P0400 Exhaust Gas Recirculation Flow...
445. DTC P0420 Catalyst System Efficiency bel...
448. DTC P0443 Purge Control Valve Circuit Ma...
449. DTC P0481 A/C Condenser Fan Control Circ...
451. DTC P0500 (DTC No.16) Vehicle Speed Sens...
453. DTC P0505 Idle Control System Malfunctio...
455. DTC P0601 Internal Control Module Memory...
456. DTC P1450 Barometric Pressure Sensor Low...
458. DTC P1500 Engine Starter Signal Circuit ...
460. DTC P1510 ECM Back-up Power Supply Malfu...
461. DTC P1570 (DTC No.21) ABS Signal Circuit...
462. DTC P1600 Serial Communication Problem B...
464. DTC P1717 A/T Drive Range
472. Check
480. Special Tool
483. General Description
484. Engine Lubrication
485. Diagnosis
487. Engine Vacuum Check
488. Oil Pressure Check
490. Valve Lash (Clearance)
494. On-Vehicle Service
495. Air Cleaner Assembly
496. Cylinder Head Cover
499. Throttle Body and Intake Manifold
502. Exhaust Manifold
505. Oil Pan and Oil Pump Strainer
509. Timing Chain Cover
514. Oil Pump
518. Timing Chain and Chain Tensioner
523. Camshaft, Tappet and Shim
529. Valves and Cylinder Head
543. Pistons, Piston Rings, Connecting Rods a...
553. Engine Mountings
554. Unit Repair Overhaul
560. Main Bearings, Crankshaft and Cylinder B...
574. Required Service Material
575. Special Tool
578. Engine cooling
579. General Description
580. Radiator Cap
581. Water Pump
582. Diagnosis
583. Maintenance
584. Coolant Level
585. Cooling System Flush and Refill
586. Water Pump Belt Tension
587. On-Vehicle Service
588. Coolant Draining
590. Water Pump Belt and Cooling Fan
591. Radiator
592. Water Pump
594. Required Service Material
597. General Description
598. Fuel Pump Assembly
599. On-Vehicle Service
602. Fuel Pump Assembly
605. Tightening Torque Specification
608. General Description
610. Air Intake System
611. Fuel Delivery System
612. Electronic Control System
613. Engine & emission control input / output...
620. On-Vehicle Service
622. Idle mixture inspection / adjustment (ve...
623. Air Intake System
626. Idle air control valve (IAC valve)
627. Fuel Delivery System
628. Fuel pump
629. Fuel pressure regulator
630. Fuel injector
634. Electronic Control System
635. Throttle position sensor (TP sensor)
636. Intake air temperature sensor (IAT senso...
637. Engine coolant temperature sensor (ECT s...
638. Heated oxygen sensor (Sensor-1 and senso...
639. Camshaft position sensor
640. Crankshaft position sensor
641. Vehicle speed sensor (VSS)
642. Fuel cut operation
643. Output signals of throttle valve opening...
651. General Description
652. Diagnosis
654. On-Vehicle Service
655. Spark Plugs
656. Ignition Coil Assembly (Including Ignito...
657. Crankshaft Position Sensor (CKP Sensor)
659. Special Tools
661. General Description
663. Performance Test
664. On-Vehicle Service
666. Specifications
668. Charging system
669. General Description
671. Generator
673. Diagnosis
674. Generator
676. On-Vehicle Service
678. Dismounting
679. Unit Repair Overhaul
680. Remounting
681. Inspection
684. Specifications
687. Exhaust pipe

Description

The Service Manual for the Suzuki Jimny and SN413 Automobile provides detailed instructions for servicing and handling the vehicle. It is packed with information about how to use the manual and general precautions for servicing, as well as specific instructions for each component of the car. It also contains troubleshooting information, including common problems and solutions. The Suzuki Jimny and SN413 Automobile is an off-road vehicle designed to take on rugged terrain. Its small size and four-wheel drive capabilities make it a great choice for those who want to explore the great outdoors. With its powerful engine and advanced suspension design, the Jimny and SN413 is capable of tackling any terrain. The Service Manual contains important safety instructions, a list of common problems, and instructions for servicing and handling the vehicle. It offers detailed instructions on checking and servicing the engine, suspension, transmission, brakes, and tires. It also includes instructions on how to perform basic maintenance tasks such as changing oil, checking fluids, and replacing parts.

Also for: SN413

File size: 15.66 MB

Created: January 28, 2023

Last updated: July 15, 2023