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Table of Contents
- 2. General information
- 3. How to use this manual
- 5. Table of Contents
- 6. WARNING/CAUTION/NOTE
- 9. SUZUKI GZ250X ('99-MODEL)
- 10. ENGINE OIL
- 12. SPECIFICATIONS
- 14. COUNTRY AND AREA CODES
- 16. PERIODIC MAINTENANCE SCHEDULE
- 17. LUBRICATION POINTS
- 18. MAINTENANCE AND TUNE-UP PROCEDURES
- 19. VALVE CLEARANCE
- 21. SPARK PLUG
- 22. FUEL HOSE
- 23. THROTTLE CABLE PLAY
- 24. STARTER PLUNGER CABLE PLAY
- 25. DRIVE CHAIN
- 28. BRAKES
- 31. TIRE
- 32. FRONT FORK
- 34. COMPRESSION PRESSURE CHECK
- 35. OIL PRESSURE CHECK
- 37. ENGINE COMPONENTS REMOVABLE WITH THE ENG...
- 38. ENGINE REMOVAL AND REINSTALLATION
- 42. ENGINE REINSTALLATION
- 45. ENGINE DISASSEMBLY
- 55. ENGINE COMPONENTS INSPECTION AND SERVICE
- 58. CLUTCH RELEASE CAMSHAFT
- 59. CYLINDER HEAD COVER
- 60. CYLINDER HEAD
- 69. CAM CHAIN GUIDE AND CAM CHAIN TENSIONER
- 71. CAM CHAIN TENSION ADJUSTER
- 74. CRANKSHAFT AND CONROD
- 76. BALANCER SHAFT AND BALANCER SHAFT DRIVEN...
- 77. STARTER CLUTCH AND STARTER DRIVEN GEAR B...
- 78. GENERATOR STATOR AND PICK-UP COIL
- 79. TRANSMISSION
- 81. PRIMARY DRIVEN GEAR
- 82. CLUTCH
- 84. OIL SUMP FILTER
- 85. ENGINE REASSEMBLY
- 86. GEARSHIFT CAM AND GEARSHIFT FORKS
- 87. CRANKCASE
- 89. GENERATOR ROTOR
- 90. BALANCER SHAFT BOLT
- 91. OIL PUMP
- 92. CLUTCH
- 94. CLUTCH COVER
- 95. NEUTRAL SWITCH
- 96. PISTON AND PISTON RING
- 97. CYLINDER
- 98. CYLINDER HEAD
- 99. CAMSHAFT
- 100. CAM CHAIN TENSION ADJUSTER
- 101. CYLINDER HEAD COVER
- 103. FUEL TANK AND FUEL VALVE
- 104. CARBURETOR
- 105. CONSTRUCTION
- 106. REMOVAL
- 110. CLEANING
- 111. REASSEMBLY
- 112. LUBRICATION SYSTEM
- 113. ENGINE LUBRICATION SYSTEM CHART
- 115. EXTERIOR PARTS
- 116. FRONT WHEEL
- 118. REMOVAL
- 120. REASSEMBLY
- 121. REMOUNTING
- 122. FRONT BRAKE
- 123. BRAKE PAD REPLACEMENT
- 124. BRAKE CALIPER REMOVAL AND DISASSEMBLY
- 125. BRAKE CALIPER INSPECTION
- 126. BRAKE DISC INSPECTION
- 128. MASTER CYLINDER INSPECTION
- 130. FRONT FORK
- 132. INSPECTION
- 137. STEERING
- 138. REMOVAL AND DISASSEMBLY
- 141. INSPECTION
- 142. REASSEMBLY AND REMOUNTING
- 145. REAR WHEEL AND REAR BRAKE
- 147. REMOVAL
- 148. INSPECTION AND DISASSEMBLY
- 150. REASSEMBLY AND REMOUNTING
- 153. REAR SUSPENSION
- 155. REMOVAL
- 156. INSPECTION AND DISASSEMBLY
- 158. REASSEMBLY AND REMOUNTING
- 161. CAUTIONS IN SERVICING
- 162. Connecting the battery
- 163. LOCATION OF ELECTRICAL COMPONENTS
- 166. TROUBLESHOOTING
- 168. INSPECTION
- 171. STARTER SYSTEM AND SIDE-STAND/IGNITION I...
- 172. TROUBLESHOOTING
- 174. STARTER MOTOR REMOVAL AND DISASSEMBLY
- 175. STARTER MOTOR REASSEMBLY
- 176. STARTER RELAY INSPECTION
- 177. SIDE-STAND/IGNITION INTERLOCK SYSTEM PAR...
- 180. IGNITION SYSTEM
- 181. TROUBLESHOOTING
- 183. INSPECTION
- 187. SPEEDOMETER
- 188. INSPECTION
- 189. LAMPS
- 190. BRAKE LIGHT/TAILLIGHT
- 191. TURN SIGNAL LIGHTS
- 192. RELAYS
- 193. SWITCHES
- 194. BATTERY
- 195. SERVICING
- 196. RECHARGING OPERATION
- 198. TROUBLESHOOTING
- 205. WIRING DIAGRAM
- 212. Cable routing
- 215. Front brake hose routing
- 216. Carburetor hose routing
- 217. FRAME REAR COVER SET-UP
- 218. SPECIAL TOOLS
- 222. TIGHTENING TORQUE
- 223. SERVICE DATA
- 229. Tire pressure
Page 1 of 230
Table of Contents
- 2. General information
- 3. How to use this manual
- 5. Table of Contents
- 6. WARNING/CAUTION/NOTE
- 9. SUZUKI GZ250X ('99-MODEL)
- 10. ENGINE OIL
- 12. SPECIFICATIONS
- 14. COUNTRY AND AREA CODES
- 16. PERIODIC MAINTENANCE SCHEDULE
- 17. LUBRICATION POINTS
- 18. MAINTENANCE AND TUNE-UP PROCEDURES
- 19. VALVE CLEARANCE
- 21. SPARK PLUG
- 22. FUEL HOSE
- 23. THROTTLE CABLE PLAY
- 24. STARTER PLUNGER CABLE PLAY
- 25. DRIVE CHAIN
- 28. BRAKES
- 31. TIRE
- 32. FRONT FORK
- 34. COMPRESSION PRESSURE CHECK
- 35. OIL PRESSURE CHECK
- 37. ENGINE COMPONENTS REMOVABLE WITH THE ENG...
- 38. ENGINE REMOVAL AND REINSTALLATION
- 42. ENGINE REINSTALLATION
- 45. ENGINE DISASSEMBLY
- 55. ENGINE COMPONENTS INSPECTION AND SERVICE
- 58. CLUTCH RELEASE CAMSHAFT
- 59. CYLINDER HEAD COVER
- 60. CYLINDER HEAD
- 69. CAM CHAIN GUIDE AND CAM CHAIN TENSIONER
- 71. CAM CHAIN TENSION ADJUSTER
- 74. CRANKSHAFT AND CONROD
- 76. BALANCER SHAFT AND BALANCER SHAFT DRIVEN...
- 77. STARTER CLUTCH AND STARTER DRIVEN GEAR B...
- 78. GENERATOR STATOR AND PICK-UP COIL
- 79. TRANSMISSION
- 81. PRIMARY DRIVEN GEAR
- 82. CLUTCH
- 84. OIL SUMP FILTER
- 85. ENGINE REASSEMBLY
- 86. GEARSHIFT CAM AND GEARSHIFT FORKS
- 87. CRANKCASE
- 89. GENERATOR ROTOR
- 90. BALANCER SHAFT BOLT
- 91. OIL PUMP
- 92. CLUTCH
- 94. CLUTCH COVER
- 95. NEUTRAL SWITCH
- 96. PISTON AND PISTON RING
- 97. CYLINDER
- 98. CYLINDER HEAD
- 99. CAMSHAFT
- 100. CAM CHAIN TENSION ADJUSTER
- 101. CYLINDER HEAD COVER
- 103. FUEL TANK AND FUEL VALVE
- 104. CARBURETOR
- 105. CONSTRUCTION
- 106. REMOVAL
- 110. CLEANING
- 111. REASSEMBLY
- 112. LUBRICATION SYSTEM
- 113. ENGINE LUBRICATION SYSTEM CHART
- 115. EXTERIOR PARTS
- 116. FRONT WHEEL
- 118. REMOVAL
- 120. REASSEMBLY
- 121. REMOUNTING
- 122. FRONT BRAKE
- 123. BRAKE PAD REPLACEMENT
- 124. BRAKE CALIPER REMOVAL AND DISASSEMBLY
- 125. BRAKE CALIPER INSPECTION
- 126. BRAKE DISC INSPECTION
- 128. MASTER CYLINDER INSPECTION
- 130. FRONT FORK
- 132. INSPECTION
- 137. STEERING
- 138. REMOVAL AND DISASSEMBLY
- 141. INSPECTION
- 142. REASSEMBLY AND REMOUNTING
- 145. REAR WHEEL AND REAR BRAKE
- 147. REMOVAL
- 148. INSPECTION AND DISASSEMBLY
- 150. REASSEMBLY AND REMOUNTING
- 153. REAR SUSPENSION
- 155. REMOVAL
- 156. INSPECTION AND DISASSEMBLY
- 158. REASSEMBLY AND REMOUNTING
- 161. CAUTIONS IN SERVICING
- 162. Connecting the battery
- 163. LOCATION OF ELECTRICAL COMPONENTS
- 166. TROUBLESHOOTING
- 168. INSPECTION
- 171. STARTER SYSTEM AND SIDE-STAND/IGNITION I...
- 172. TROUBLESHOOTING
- 174. STARTER MOTOR REMOVAL AND DISASSEMBLY
- 175. STARTER MOTOR REASSEMBLY
- 176. STARTER RELAY INSPECTION
- 177. SIDE-STAND/IGNITION INTERLOCK SYSTEM PAR...
- 180. IGNITION SYSTEM
- 181. TROUBLESHOOTING
- 183. INSPECTION
- 187. SPEEDOMETER
- 188. INSPECTION
- 189. LAMPS
- 190. BRAKE LIGHT/TAILLIGHT
- 191. TURN SIGNAL LIGHTS
- 192. RELAYS
- 193. SWITCHES
- 194. BATTERY
- 195. SERVICING
- 196. RECHARGING OPERATION
- 198. TROUBLESHOOTING
- 205. WIRING DIAGRAM
- 212. Cable routing
- 215. Front brake hose routing
- 216. Carburetor hose routing
- 217. FRAME REAR COVER SET-UP
- 218. SPECIAL TOOLS
- 222. TIGHTENING TORQUE
- 223. SERVICE DATA
- 229. Tire pressure
File size: 11.36 MB
Created: March 10, 2023
Last updated: March 27, 2023
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