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Table of Contents
- 3. Group Index
- 4. Symbol
- 5. Component Parts And Work To Be Done
- 6. General Information
- 7. Warning/Caution/Note
- 9. Suzuki GSX600FW ('98 Model) Right Side
- 10. Engine Oil
- 11. Cylinder Identification
- 12. Information Labels
- 13. Specifications
- 15. Country And Area Codes
- 16. Periodic Maintenance
- 17. Periodic Maintenance Schedule
- 18. Lubrication Points
- 19. Maintenance And Tune-Up Procedures
- 20. Spark Plugs
- 21. Carbon Deposits
- 22. Exhaust Pipe Bolts And Muffler Bolts And...
- 24. Engine Oil Replacement
- 25. Fuel Hose
- 26. Fuel Filter
- 27. Carburetor Synchronization
- 28. Secondary Air Supply (Pair) system (E-33...
- 29. Drive Chain
- 30. Drive Chain Adjusting
- 31. Brake Fluid Level
- 32. Brake Pads
- 33. Brake Light Switch
- 35. Tire Tread Condition
- 36. Steering
- 37. Chassis Bolts And Nuts
- 39. Compression Pressure Check
- 40. Oil Pressure Check
- 41. Engine
- 42. Engine Components Removable With Engine ...
- 43. Engine Removal
- 47. Engine Installation
- 51. Engine Disassembly
- 65. Engine Reassembly
- 77. Cylinder Block Stud Bolt Location
- 88. Camshaft/Cylinder Head
- 89. Camshaft Removal
- 90. Cylinder Head Removal
- 92. Camshaft/Cylinder Head Inspection And Se...
- 93. Cam Wear
- 94. Camshaft Runout
- 95. Cam Chain Tensioner
- 97. Cylinder Head Distortion
- 98. Valve Face Wear
- 99. Valve Guide Servicing
- 100. Valve Seat Width
- 102. Valve Stem End Condition
- 103. Cylinder Head Reassembly
- 104. Intake Pipes
- 105. Cylinder Head Installation
- 108. Camshaft Installation
- 110. Cylinder Block/Pistons
- 111. Cylinder Block/Piston Removal
- 112. Cylinder Block/Piston Inspection
- 113. Piston-To-Cylinder Clearance
- 114. Piston/Cylinder Block Installation
- 116. Piston/Cylinder Block
- 117. Clutch
- 118. Clutch Removal
- 120. Clutch Release Assembly Removal
- 121. Clutch Driven Plates
- 122. Clutch Release Assembly Installation
- 123. Clutch Installation
- 125. Starter System/Signal Generator
- 126. Starter Clutch Removal
- 127. Signal Generator Removal
- 128. Signal Generator Installation
- 129. Starter Clutch Installation
- 130. Starter Motor Removal
- 131. Gearshift Linkage
- 132. Gearshift Linkage Removal
- 133. Gearshift Linkage Inspection
- 134. Gearshift Shaft Hole Inspection
- 135. Gearshift Linkage Installation
- 137. Crankcase/Transmission/Crankshaft/Conrod...
- 139. Transmission/Crankshaft/Conrod Removal
- 140. Countershaft assembly
- 141. Driveshaft assembly
- 146. Conrod/Crankshaft Inspection
- 147. Conrod-Crank Pin Bearing Selection
- 148. Bearing selection table
- 149. Crankcase-Crankshaft Bearing Inspection ...
- 152. Crankshaft Thrust Clearance Adjustment
- 153. Crankshaft Runout
- 154. Transmission/Crankshaft/Conrod Installat...
- 155. Engine Lubrication System
- 156. Oil Pump Removal
- 157. Oil Pressure Regulator Inspection
- 158. Oil Sump Filter/Oil Pressure Regulator I...
- 159. Oil Pressure Switch/Oil Cooler Removal
- 160. Oil Cooler Hose Inspection
- 161. Oil Jet
- 162. Oil Jet Removal
- 163. Engine Lubrication System Chart
- 165. Cylinder Head Cooling System Chart
- 166. Cylinder Head Cooling System
- 167. Fuel System
- 169. Fuel Tank Removal
- 170. Vacuum Fuel Valve
- 171. Vacuum Fuel Valve Inspection And Cleanin...
- 172. Fuel Filter Removal
- 173. Carburetor Construction
- 174. Carburetor Specifications
- 175. I.D. No. Location
- 176. Diaphragm And Piston Operation
- 177. Slow System
- 178. Main System
- 179. Starter (Enricher) System
- 184. Pilot Screw Removal
- 185. Carburetor Cleaning
- 186. Needle Valve Inspection
- 187. Throttle Valve
- 188. Throttle Position Sensor Positioning
- 192. Chassis
- 193. Exterior Parts Construction
- 194. Lower Fairings Removal
- 196. Frame Cover Removal
- 197. Front Wheel Construction
- 199. Front Wheel Removal
- 200. Front Wheel Inspection And Disassembly
- 201. Front Axle
- 202. Front Wheel Remounting
- 204. Front Fork Construction
- 205. Front Fork Removal And Disassembly
- 207. Front Fork Inspection
- 208. Front Fork Reassembly And Remounting
- 209. Damper Rod Bolt
- 211. Suspension Setting
- 212. Steering Construction
- 214. Steering Inspection And Disassembly
- 215. Steering Reassembly And Remounting
- 216. Steering Stem Nut
- 217. Steering Tension Adjustment
- 218. Rear Wheel Construction
- 220. Rear Wheel Removal
- 221. Rear Wheel Inspection And Disassembly
- 222. Wheel Bearings Reassembly
- 223. Rear Sprocket Mounting Drum Bearing And ...
- 224. Rear Suspension Construction
- 226. Rear Suspension Removal
- 227. Rear Suspension Inspection And Disassemb...
- 228. Cushion Lever Needle Bearings
- 229. Pivot Shaft
- 231. Rear Suspension Final Inspection And Adj...
- 232. Front Brake Construction
- 233. Brake Pad Replacement
- 234. Brake Fluid Replacement
- 235. Brake Caliper Inspection
- 236. Brake Caliper Reassembly And Remounting
- 237. Brake Disc Inspection
- 238. Master Cylinder Removal And Disassembly
- 239. Master Cylinder Inspection
- 240. Master Cylinder Reassembly And Remountin...
- 242. Rear Brake Construction
- 249. Tire Removal
- 251. Wheels Inspection
- 252. Tire Installation
- 254. Electrical System
- 255. Cautions In Servicing
- 256. Connecting The Battery
- 257. Using The Multi Circuit tester
- 258. Location Of Electrical Components
- 260. Charging System Description (Generator W...
- 261. Trouble Shooting
- 262. Battery Current Leak Inspection
- 263. Generator
- 264. Generator Removal And Disassembly
- 266. Rotor Bearings Inspection
- 267. Generator Driven Gear Dampers
- 268. Carbon Brushes
- 269. Generator Reassembly And Remounting
- 271. Starter System Description
- 273. Starter motor will not run
- 274. Starter Motor Removal And Disassembly
- 275. Starter Motor Reassembly And Remounting
- 276. Starter Relay Inspection
- 277. Side-Stand/Ignition Interlock System Par...
- 278. Neutral Switch
- 279. Side-Stand Relay Inspection
- 280. Ignition System (Digital Ignitor) Descri...
- 281. No spark or poor spark
- 282. Ignition Coil Primary Peak Voltage Inspe...
- 283. Ignition Coil Resistance
- 284. Signal Generator Peak Voltage
- 285. Signal Generator
- 286. Combination Meter Removal
- 287. Combination Meter Disassembly
- 289. Fuel Meter Inspection
- 290. Speedometer Inspection
- 291. Oil Pressure Indicator Inspection
- 292. Lamps
- 293. Brake Light/Taillight And License Plate ...
- 295. Switches
- 296. Battery Specifications
- 297. Initial Charging
- 299. Recharging Operation
- 300. Servicing Information
- 301. Troubleshooting Engine
- 305. Carburetor Troubleshooting
- 306. Brakes Troubleshooting
- 307. Electrical Troubleshooting
- 308. Battery Troubleshooting
- 309. Wiring Diagram For E-02
- 310. Wiring Diagram For E-04, 17, 18, 22, 25,...
- 311. Wiring Diagram For E-24
- 312. Wiring Diagram For E-03, 28, 33
- 313. Wire Harness Routing
- 315. Cable Routing
- 316. Fuel System Hose Routing
- 317. Oil Hose Routing
- 318. Front Brake Hose Routing
- 319. Rear Brake Hose Routing
- 320. Pair (Air Supply) System Hose Routing (F...
- 321. Brake Pedal
- 322. Side-Stand Spring
- 323. Fairing Set Up
- 324. Frame Cover Set Up
- 325. Heat Shield And Cushion
- 326. Heat Shield
- 327. Special Tools
- 330. Tightening Torque Engine
- 331. Tightening Torque Chassis
- 332. Tightening Torque Chart
- 333. Service Data Valve + Guide
- 334. Service Data Camshaft + Cylinder Head
- 335. Service Data Conrod + Crankshaft
- 336. Service Data Clutch
- 337. Service Data Carburetor
- 338. Service Data Electrical
- 339. Service Data Brake + Wheel
- 340. Service Data Suspension
- 341. Emission Control Information
- 342. Emission Control Carburetor Components
- 343. Evaporative Emission Control System (Cal...
- 344. Canister Hose Routing (California model ...
- 345. Evaporative Emission Control System Insp...
- 347. Pair (Air Supply) System Hose Routing
- 348. Pair (Air Supply) System Inspection
- 349. Pair Control Valve
- 350. GSX600FX/Y ('99/'00 Model)
- 351. GSX600FX/Y ('99/'00 Model) Specification...
- 362. GSX600FK1 ('01 Model)
- 363. GSX600FK1 ('01 Model) Specifications
- 364. GSX600FK1 ('01 Model) Service Data
- 373. GSX600FK1 ('01 Model) Change
Page 1 of 373
Table of Contents
- 3. Group Index
- 4. Symbol
- 5. Component Parts And Work To Be Done
- 6. General Information
- 7. Warning/Caution/Note
- 9. Suzuki GSX600FW ('98 Model) Right Side
- 10. Engine Oil
- 11. Cylinder Identification
- 12. Information Labels
- 13. Specifications
- 15. Country And Area Codes
- 16. Periodic Maintenance
- 17. Periodic Maintenance Schedule
- 18. Lubrication Points
- 19. Maintenance And Tune-Up Procedures
- 20. Spark Plugs
- 21. Carbon Deposits
- 22. Exhaust Pipe Bolts And Muffler Bolts And...
- 24. Engine Oil Replacement
- 25. Fuel Hose
- 26. Fuel Filter
- 27. Carburetor Synchronization
- 28. Secondary Air Supply (Pair) system (E-33...
- 29. Drive Chain
- 30. Drive Chain Adjusting
- 31. Brake Fluid Level
- 32. Brake Pads
- 33. Brake Light Switch
- 35. Tire Tread Condition
- 36. Steering
- 37. Chassis Bolts And Nuts
- 39. Compression Pressure Check
- 40. Oil Pressure Check
- 41. Engine
- 42. Engine Components Removable With Engine ...
- 43. Engine Removal
- 47. Engine Installation
- 51. Engine Disassembly
- 65. Engine Reassembly
- 77. Cylinder Block Stud Bolt Location
- 88. Camshaft/Cylinder Head
- 89. Camshaft Removal
- 90. Cylinder Head Removal
- 92. Camshaft/Cylinder Head Inspection And Se...
- 93. Cam Wear
- 94. Camshaft Runout
- 95. Cam Chain Tensioner
- 97. Cylinder Head Distortion
- 98. Valve Face Wear
- 99. Valve Guide Servicing
- 100. Valve Seat Width
- 102. Valve Stem End Condition
- 103. Cylinder Head Reassembly
- 104. Intake Pipes
- 105. Cylinder Head Installation
- 108. Camshaft Installation
- 110. Cylinder Block/Pistons
- 111. Cylinder Block/Piston Removal
- 112. Cylinder Block/Piston Inspection
- 113. Piston-To-Cylinder Clearance
- 114. Piston/Cylinder Block Installation
- 116. Piston/Cylinder Block
- 117. Clutch
- 118. Clutch Removal
- 120. Clutch Release Assembly Removal
- 121. Clutch Driven Plates
- 122. Clutch Release Assembly Installation
- 123. Clutch Installation
- 125. Starter System/Signal Generator
- 126. Starter Clutch Removal
- 127. Signal Generator Removal
- 128. Signal Generator Installation
- 129. Starter Clutch Installation
- 130. Starter Motor Removal
- 131. Gearshift Linkage
- 132. Gearshift Linkage Removal
- 133. Gearshift Linkage Inspection
- 134. Gearshift Shaft Hole Inspection
- 135. Gearshift Linkage Installation
- 137. Crankcase/Transmission/Crankshaft/Conrod...
- 139. Transmission/Crankshaft/Conrod Removal
- 140. Countershaft assembly
- 141. Driveshaft assembly
- 146. Conrod/Crankshaft Inspection
- 147. Conrod-Crank Pin Bearing Selection
- 148. Bearing selection table
- 149. Crankcase-Crankshaft Bearing Inspection ...
- 152. Crankshaft Thrust Clearance Adjustment
- 153. Crankshaft Runout
- 154. Transmission/Crankshaft/Conrod Installat...
- 155. Engine Lubrication System
- 156. Oil Pump Removal
- 157. Oil Pressure Regulator Inspection
- 158. Oil Sump Filter/Oil Pressure Regulator I...
- 159. Oil Pressure Switch/Oil Cooler Removal
- 160. Oil Cooler Hose Inspection
- 161. Oil Jet
- 162. Oil Jet Removal
- 163. Engine Lubrication System Chart
- 165. Cylinder Head Cooling System Chart
- 166. Cylinder Head Cooling System
- 167. Fuel System
- 169. Fuel Tank Removal
- 170. Vacuum Fuel Valve
- 171. Vacuum Fuel Valve Inspection And Cleanin...
- 172. Fuel Filter Removal
- 173. Carburetor Construction
- 174. Carburetor Specifications
- 175. I.D. No. Location
- 176. Diaphragm And Piston Operation
- 177. Slow System
- 178. Main System
- 179. Starter (Enricher) System
- 184. Pilot Screw Removal
- 185. Carburetor Cleaning
- 186. Needle Valve Inspection
- 187. Throttle Valve
- 188. Throttle Position Sensor Positioning
- 192. Chassis
- 193. Exterior Parts Construction
- 194. Lower Fairings Removal
- 196. Frame Cover Removal
- 197. Front Wheel Construction
- 199. Front Wheel Removal
- 200. Front Wheel Inspection And Disassembly
- 201. Front Axle
- 202. Front Wheel Remounting
- 204. Front Fork Construction
- 205. Front Fork Removal And Disassembly
- 207. Front Fork Inspection
- 208. Front Fork Reassembly And Remounting
- 209. Damper Rod Bolt
- 211. Suspension Setting
- 212. Steering Construction
- 214. Steering Inspection And Disassembly
- 215. Steering Reassembly And Remounting
- 216. Steering Stem Nut
- 217. Steering Tension Adjustment
- 218. Rear Wheel Construction
- 220. Rear Wheel Removal
- 221. Rear Wheel Inspection And Disassembly
- 222. Wheel Bearings Reassembly
- 223. Rear Sprocket Mounting Drum Bearing And ...
- 224. Rear Suspension Construction
- 226. Rear Suspension Removal
- 227. Rear Suspension Inspection And Disassemb...
- 228. Cushion Lever Needle Bearings
- 229. Pivot Shaft
- 231. Rear Suspension Final Inspection And Adj...
- 232. Front Brake Construction
- 233. Brake Pad Replacement
- 234. Brake Fluid Replacement
- 235. Brake Caliper Inspection
- 236. Brake Caliper Reassembly And Remounting
- 237. Brake Disc Inspection
- 238. Master Cylinder Removal And Disassembly
- 239. Master Cylinder Inspection
- 240. Master Cylinder Reassembly And Remountin...
- 242. Rear Brake Construction
- 249. Tire Removal
- 251. Wheels Inspection
- 252. Tire Installation
- 254. Electrical System
- 255. Cautions In Servicing
- 256. Connecting The Battery
- 257. Using The Multi Circuit tester
- 258. Location Of Electrical Components
- 260. Charging System Description (Generator W...
- 261. Trouble Shooting
- 262. Battery Current Leak Inspection
- 263. Generator
- 264. Generator Removal And Disassembly
- 266. Rotor Bearings Inspection
- 267. Generator Driven Gear Dampers
- 268. Carbon Brushes
- 269. Generator Reassembly And Remounting
- 271. Starter System Description
- 273. Starter motor will not run
- 274. Starter Motor Removal And Disassembly
- 275. Starter Motor Reassembly And Remounting
- 276. Starter Relay Inspection
- 277. Side-Stand/Ignition Interlock System Par...
- 278. Neutral Switch
- 279. Side-Stand Relay Inspection
- 280. Ignition System (Digital Ignitor) Descri...
- 281. No spark or poor spark
- 282. Ignition Coil Primary Peak Voltage Inspe...
- 283. Ignition Coil Resistance
- 284. Signal Generator Peak Voltage
- 285. Signal Generator
- 286. Combination Meter Removal
- 287. Combination Meter Disassembly
- 289. Fuel Meter Inspection
- 290. Speedometer Inspection
- 291. Oil Pressure Indicator Inspection
- 292. Lamps
- 293. Brake Light/Taillight And License Plate ...
- 295. Switches
- 296. Battery Specifications
- 297. Initial Charging
- 299. Recharging Operation
- 300. Servicing Information
- 301. Troubleshooting Engine
- 305. Carburetor Troubleshooting
- 306. Brakes Troubleshooting
- 307. Electrical Troubleshooting
- 308. Battery Troubleshooting
- 309. Wiring Diagram For E-02
- 310. Wiring Diagram For E-04, 17, 18, 22, 25,...
- 311. Wiring Diagram For E-24
- 312. Wiring Diagram For E-03, 28, 33
- 313. Wire Harness Routing
- 315. Cable Routing
- 316. Fuel System Hose Routing
- 317. Oil Hose Routing
- 318. Front Brake Hose Routing
- 319. Rear Brake Hose Routing
- 320. Pair (Air Supply) System Hose Routing (F...
- 321. Brake Pedal
- 322. Side-Stand Spring
- 323. Fairing Set Up
- 324. Frame Cover Set Up
- 325. Heat Shield And Cushion
- 326. Heat Shield
- 327. Special Tools
- 330. Tightening Torque Engine
- 331. Tightening Torque Chassis
- 332. Tightening Torque Chart
- 333. Service Data Valve + Guide
- 334. Service Data Camshaft + Cylinder Head
- 335. Service Data Conrod + Crankshaft
- 336. Service Data Clutch
- 337. Service Data Carburetor
- 338. Service Data Electrical
- 339. Service Data Brake + Wheel
- 340. Service Data Suspension
- 341. Emission Control Information
- 342. Emission Control Carburetor Components
- 343. Evaporative Emission Control System (Cal...
- 344. Canister Hose Routing (California model ...
- 345. Evaporative Emission Control System Insp...
- 347. Pair (Air Supply) System Hose Routing
- 348. Pair (Air Supply) System Inspection
- 349. Pair Control Valve
- 350. GSX600FX/Y ('99/'00 Model)
- 351. GSX600FX/Y ('99/'00 Model) Specification...
- 362. GSX600FK1 ('01 Model)
- 363. GSX600FK1 ('01 Model) Specifications
- 364. GSX600FK1 ('01 Model) Service Data
- 373. GSX600FK1 ('01 Model) Change
File size: 125.27 MB
Created: March 10, 2023
Last updated: March 28, 2023
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