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Table of Contents
- 3. Group Index
- 4. Component Parts And Work To Be Done
- 5. Symbol
- 6. General Information
- 7. Warning/Caution/Note
- 9. Suzuki DR650SET ('96 Model) Right Side
- 10. Engine Oil
- 11. Information Labels
- 13. Specifications
- 15. Country Or Area
- 16. Periodic Maintenance
- 17. Periodic Maintenance Schedule
- 18. Lubrication Points
- 19. Maintenance And Tune-Up Procedures
- 20. Spark Plugs
- 21. Air Cleaner Element
- 22. Carburetor
- 23. Fuel Line
- 25. Drive Chain Checking
- 26. Drive Chain Cleaning And Lubricating
- 27. Brake Pads
- 28. Tire Tread Condition
- 29. Spark Arrester (For U.S.A. and Canada)
- 30. Front Forks
- 31. Chassis Bolts And Nuts
- 33. Compression Pressure Check
- 34. Oil Pressure Check
- 36. Engine
- 37. Engine Components Removable With The Eng...
- 38. Engine Removal
- 42. Engine Reinstallation
- 45. Engine Disassembly
- 53. Engine Components Inspection And Service
- 54. Cylinder Head Cover Distortion
- 55. Cylinder Head Service
- 56. Valve Face Wear
- 57. Valve Stem Wear
- 58. Valve Seat Width
- 60. Valve Stem End Condition
- 61. Camshaft/Automatic De-Comp.Assembly
- 62. Automatic De-Comp.
- 63. Camshaft Runout
- 64. Piston-Cylinder Clearance
- 65. Piston Pin And Pin Bore
- 66. Crankshaft Runout
- 67. Balancershaft and gear disassembly
- 68. Clutch Drive Plate
- 69. Clutch Driven Plate
- 70. Starter Clutch Disassembly
- 71. Starter Clutch Reassembly
- 72. Transmission
- 73. Shift fork - groove clearance
- 74. 2nd Drive Gear
- 76. Crankcase Bearings
- 77. Oil Filter
- 78. Engine Reassembly
- 79. Crankshaft
- 80. Balancershaft
- 82. Crankcase
- 83. Gearshift Shaft
- 84. Oil Pump
- 87. Starter Clutch And Generator
- 88. Oil Ring
- 89. Top Ring And 2nd Ring
- 95. Fuel And Lubrication System
- 96. Fuel System
- 97. Fuel Valve Mechanism
- 98. Fuel Valve/Fuel Filter Inspection And Cl...
- 99. Carburetor Construction
- 100. Carburetor Specifications
- 101. I.D. No. Location
- 102. Slow System
- 103. Main System
- 104. Starter System
- 105. Carburetor Removal
- 106. Carburetor Cleaning
- 107. Pilot Screw Removal
- 108. Needle Valve Inspection
- 109. Carburetor Reassembly And Remounting
- 110. Engine Lubrication/Cylinder Head Cooling...
- 112. Oil Cooler Removal
- 113. Chassis
- 114. Frame Cover And Seat Removal And Remount...
- 115. Front Wheel Removal
- 116. Front Wheel Inspection And Disassembly
- 117. Front Wheel Reassembly And Remounting
- 118. Brake Disc
- 119. Front Brake
- 120. Front Brake Pad Replacement
- 121. Caliper Removal And Disassembly
- 122. Caliper Inspection
- 123. Brake Disc Inspection
- 124. Master Cylinder Removal And Disassembly
- 125. Master Cylinder Inspection
- 126. Master Cylinder Reassembly And Remountin...
- 127. Front Fork Removal And Disassembly
- 129. Front Fork Inspection
- 130. Front Fork Reassembly And Remounting
- 131. Damper Rod Bolt
- 132. Front Fork Remounting
- 133. Steering Removal And Disassembly
- 138. Steering Inspection
- 139. Handlebars
- 140. Rear Wheel Removal
- 142. Rear Wheel Inspection And Disassembly
- 143. Rear Axle
- 146. Rear Brake
- 147. Brake Pad Replacement
- 152. Rear Swingarm And Suspension
- 153. Rear Swingarm And Suspension Removal
- 155. Swingarm Inspection And Disassembly
- 157. Swingarm Reassembly And Remounting
- 158. Reassembling Informaiton
- 159. Rear Suspension Final Inspection And Adj...
- 160. Lowering The Seat Height
- 161. Front Fork
- 166. Rear Shock Absorber
- 167. Rear Shock Absorber Removal And Disassem...
- 168. Rear Shock Absorber Reassembly And Remou...
- 169. Side Stand
- 170. Warning Label
- 171. Electrical System
- 172. Cautions In Servicing
- 173. Battery
- 174. Location Of Electrical Components
- 175. Charging System Description
- 176. Troubleshooting
- 177. Battery Leak Current Inspection
- 178. Generator Coil Continuity Inspection
- 179. Regulator/Rectifier Inspection
- 180. Starter System Description
- 182. Starter motor will not run
- 183. Starter Motor Removal And Disassembly
- 184. Starter Motor Reassembly
- 185. Starter Relay Inspection
- 186. Side-Stand/Ignition Interlock System Ins...
- 187. Neutral Switch
- 188. Ignition System Description
- 189. No spark at plugs
- 190. Ignition Coil Inspection
- 191. Power Source Coil And Pick-Up Coil
- 192. Spark Plug
- 193. Speedometer And Pilot Indicator Removal ...
- 195. Lamps
- 196. Tail/Brake Light, Turn Signal Light And ...
- 197. Turn Signal Relay
- 199. Battery Servicing
- 200. Recharging Operation
- 201. Servicing Information
- 202. Troubleshooting Engine
- 205. Troubleshooting Carburetor
- 206. Troubleshooting Brakes
- 207. Electrical Troubleshooting
- 208. Troubleshooting Battery
- 209. Wiring Diagram For Canada And U.S.A.
- 210. Wiring Diagram For Australia
- 211. Wiring Diagram For Australia and Switzer...
- 212. Wiring Diagram For the others
- 213. Wire Routing
- 216. Cable Routing
- 218. Carburetor And Air Cleaner Hose Routing
- 219. Pair (Air Supply) System Hose Routing
- 220. Front Brake Hose Routing
- 221. Rear Brake Hose Routing
- 222. Heat Shield Adhering
- 226. Tightening Torque Engine
- 227. Tightening Torque chassis
- 228. Tightening Torque Chart
- 229. Service Data Valve + Guide
- 230. Service Data Camshaft + Cylinder Head
- 231. Service Data Conrod + crankshaft
- 232. Service Data Clutch
- 233. Service Data Carburetor
- 234. Service Data Electrical
- 235. Service Data Suspension
- 236. Service Data Tire Pressure
- 238. Emission Control Information
- 239. Emission Control Carburetor Components
- 240. Evaporative Emission Control System (Cal...
- 241. Canister Hose Routing
- 242. DR650SEV/W/X/Y ('97/'98/'99/'00 Model)
- 243. DR650SEV/W/X/Y specifications
- 245. DR650SEV/W/X/Y Service Data
- 253. Wiring Diagram (On And After '98-Model P...
- 254. DR650SEK1 ('01 Model)
- 255. DR650SEK1 ('01 Model) Specifications
- 256. DR650SEK1 ('01 Model) Service Data
- 264. Liquid Gasket
Page 1 of 265
Table of Contents
- 3. Group Index
- 4. Component Parts And Work To Be Done
- 5. Symbol
- 6. General Information
- 7. Warning/Caution/Note
- 9. Suzuki DR650SET ('96 Model) Right Side
- 10. Engine Oil
- 11. Information Labels
- 13. Specifications
- 15. Country Or Area
- 16. Periodic Maintenance
- 17. Periodic Maintenance Schedule
- 18. Lubrication Points
- 19. Maintenance And Tune-Up Procedures
- 20. Spark Plugs
- 21. Air Cleaner Element
- 22. Carburetor
- 23. Fuel Line
- 25. Drive Chain Checking
- 26. Drive Chain Cleaning And Lubricating
- 27. Brake Pads
- 28. Tire Tread Condition
- 29. Spark Arrester (For U.S.A. and Canada)
- 30. Front Forks
- 31. Chassis Bolts And Nuts
- 33. Compression Pressure Check
- 34. Oil Pressure Check
- 36. Engine
- 37. Engine Components Removable With The Eng...
- 38. Engine Removal
- 42. Engine Reinstallation
- 45. Engine Disassembly
- 53. Engine Components Inspection And Service
- 54. Cylinder Head Cover Distortion
- 55. Cylinder Head Service
- 56. Valve Face Wear
- 57. Valve Stem Wear
- 58. Valve Seat Width
- 60. Valve Stem End Condition
- 61. Camshaft/Automatic De-Comp.Assembly
- 62. Automatic De-Comp.
- 63. Camshaft Runout
- 64. Piston-Cylinder Clearance
- 65. Piston Pin And Pin Bore
- 66. Crankshaft Runout
- 67. Balancershaft and gear disassembly
- 68. Clutch Drive Plate
- 69. Clutch Driven Plate
- 70. Starter Clutch Disassembly
- 71. Starter Clutch Reassembly
- 72. Transmission
- 73. Shift fork - groove clearance
- 74. 2nd Drive Gear
- 76. Crankcase Bearings
- 77. Oil Filter
- 78. Engine Reassembly
- 79. Crankshaft
- 80. Balancershaft
- 82. Crankcase
- 83. Gearshift Shaft
- 84. Oil Pump
- 87. Starter Clutch And Generator
- 88. Oil Ring
- 89. Top Ring And 2nd Ring
- 95. Fuel And Lubrication System
- 96. Fuel System
- 97. Fuel Valve Mechanism
- 98. Fuel Valve/Fuel Filter Inspection And Cl...
- 99. Carburetor Construction
- 100. Carburetor Specifications
- 101. I.D. No. Location
- 102. Slow System
- 103. Main System
- 104. Starter System
- 105. Carburetor Removal
- 106. Carburetor Cleaning
- 107. Pilot Screw Removal
- 108. Needle Valve Inspection
- 109. Carburetor Reassembly And Remounting
- 110. Engine Lubrication/Cylinder Head Cooling...
- 112. Oil Cooler Removal
- 113. Chassis
- 114. Frame Cover And Seat Removal And Remount...
- 115. Front Wheel Removal
- 116. Front Wheel Inspection And Disassembly
- 117. Front Wheel Reassembly And Remounting
- 118. Brake Disc
- 119. Front Brake
- 120. Front Brake Pad Replacement
- 121. Caliper Removal And Disassembly
- 122. Caliper Inspection
- 123. Brake Disc Inspection
- 124. Master Cylinder Removal And Disassembly
- 125. Master Cylinder Inspection
- 126. Master Cylinder Reassembly And Remountin...
- 127. Front Fork Removal And Disassembly
- 129. Front Fork Inspection
- 130. Front Fork Reassembly And Remounting
- 131. Damper Rod Bolt
- 132. Front Fork Remounting
- 133. Steering Removal And Disassembly
- 138. Steering Inspection
- 139. Handlebars
- 140. Rear Wheel Removal
- 142. Rear Wheel Inspection And Disassembly
- 143. Rear Axle
- 146. Rear Brake
- 147. Brake Pad Replacement
- 152. Rear Swingarm And Suspension
- 153. Rear Swingarm And Suspension Removal
- 155. Swingarm Inspection And Disassembly
- 157. Swingarm Reassembly And Remounting
- 158. Reassembling Informaiton
- 159. Rear Suspension Final Inspection And Adj...
- 160. Lowering The Seat Height
- 161. Front Fork
- 166. Rear Shock Absorber
- 167. Rear Shock Absorber Removal And Disassem...
- 168. Rear Shock Absorber Reassembly And Remou...
- 169. Side Stand
- 170. Warning Label
- 171. Electrical System
- 172. Cautions In Servicing
- 173. Battery
- 174. Location Of Electrical Components
- 175. Charging System Description
- 176. Troubleshooting
- 177. Battery Leak Current Inspection
- 178. Generator Coil Continuity Inspection
- 179. Regulator/Rectifier Inspection
- 180. Starter System Description
- 182. Starter motor will not run
- 183. Starter Motor Removal And Disassembly
- 184. Starter Motor Reassembly
- 185. Starter Relay Inspection
- 186. Side-Stand/Ignition Interlock System Ins...
- 187. Neutral Switch
- 188. Ignition System Description
- 189. No spark at plugs
- 190. Ignition Coil Inspection
- 191. Power Source Coil And Pick-Up Coil
- 192. Spark Plug
- 193. Speedometer And Pilot Indicator Removal ...
- 195. Lamps
- 196. Tail/Brake Light, Turn Signal Light And ...
- 197. Turn Signal Relay
- 199. Battery Servicing
- 200. Recharging Operation
- 201. Servicing Information
- 202. Troubleshooting Engine
- 205. Troubleshooting Carburetor
- 206. Troubleshooting Brakes
- 207. Electrical Troubleshooting
- 208. Troubleshooting Battery
- 209. Wiring Diagram For Canada And U.S.A.
- 210. Wiring Diagram For Australia
- 211. Wiring Diagram For Australia and Switzer...
- 212. Wiring Diagram For the others
- 213. Wire Routing
- 216. Cable Routing
- 218. Carburetor And Air Cleaner Hose Routing
- 219. Pair (Air Supply) System Hose Routing
- 220. Front Brake Hose Routing
- 221. Rear Brake Hose Routing
- 222. Heat Shield Adhering
- 226. Tightening Torque Engine
- 227. Tightening Torque chassis
- 228. Tightening Torque Chart
- 229. Service Data Valve + Guide
- 230. Service Data Camshaft + Cylinder Head
- 231. Service Data Conrod + crankshaft
- 232. Service Data Clutch
- 233. Service Data Carburetor
- 234. Service Data Electrical
- 235. Service Data Suspension
- 236. Service Data Tire Pressure
- 238. Emission Control Information
- 239. Emission Control Carburetor Components
- 240. Evaporative Emission Control System (Cal...
- 241. Canister Hose Routing
- 242. DR650SEV/W/X/Y ('97/'98/'99/'00 Model)
- 243. DR650SEV/W/X/Y specifications
- 245. DR650SEV/W/X/Y Service Data
- 253. Wiring Diagram (On And After '98-Model P...
- 254. DR650SEK1 ('01 Model)
- 255. DR650SEK1 ('01 Model) Specifications
- 256. DR650SEK1 ('01 Model) Service Data
- 264. Liquid Gasket
File size: 82.85 MB
Created: March 10, 2023
Last updated: March 27, 2023
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