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Table of Contents
- 2. Table of Contents
- 3. How to use this manual
- 6. WARNING/CAUTION/NOTE
- 8. SUZUKI DR-Z125/LK3 ('03-MODEL)
- 9. ENGINE OIL
- 10. INFORMATION LABELS
- 11. SPECIFICATIONS
- 12. CHASSIS
- 13. COUNTRY AND AREA CODES
- 15. PERIODIC MAINTENANCE SCHEDULE
- 16. LUBRICATION POINTS
- 17. MAINTENANCE AND TUNE-UP PROCEDURES
- 18. VALVE CLEARANCE
- 19. CAM CHAIN TENSION ADJUSTER
- 20. SPARK PLUG
- 21. THROTTLE CABLE PLAY
- 22. FUEL HOSE
- 23. ENGINE OIL AND OIL FILTER
- 24. SPARK ARRESTER
- 25. DRIVE CHAIN
- 27. FRONT BRAKE LEVER PLAY (DR-Z125)
- 29. REAR BRAKE PEDAL HEIGHT
- 30. BRAKE HOSES (DR-Z125L)
- 31. SPOKE NIPPLES
- 32. EXHAUST PIPE BOLTS AND MUFFLER MOUNTING ...
- 33. CHASSIS BOLTS AND NUTS
- 35. COMPRESSION PRESSURE CHECK
- 36. OIL PRESSURE CHECK
- 38. ENGINE COMPONENTS REMOVABLE WITH ENGINE ...
- 39. ENGINE REMOVAL AND REINSTALLATION
- 42. ENGINE REINSTALLATION
- 45. ENGINE DISASSEMBLY
- 54. ENGINE COMPONENTS INSPECTION AND SERVICE
- 56. CYLINDER HEAD
- 65. CAMSHAFT
- 66. CYLINDER
- 67. PISTON AND PISTON PIN
- 68. Piston ring groove width
- 70. CRANKSHAFT AND CONROD
- 71. Crankshaft runout
- 72. TRANSMISSION
- 74. PRIMARY DRIVEN GEAR
- 75. CLUTCH
- 76. OIL FILTER
- 77. KICK STARTER
- 79. CRANKCASE BEARINGS
- 81. CLUTCH RELEASE CAMSHAFT
- 82. ENGINE REASSEMBLY
- 88. CLUTCH
- 97. FUEL AND LUBRICATION
- 98. FUEL TANK
- 99. FUEL VALVE
- 100. CARBURETOR
- 101. SPECIFICATIONS
- 102. DISASSEMBLY
- 104. CLEANING
- 105. INSPECTION
- 106. ENGINE LUBRICATION SYSTEM
- 107. OIL PRESSURE
- 109. EXTERIOR PARTS
- 110. FRONT WHEEL AND FRONT BRAKE (DR-Z125)
- 112. INSPECTION AND DISASSEMBLY
- 113. REASSEMBLY
- 114. REMOUNTING
- 115. FRONT WHEEL (DR-Z125L)
- 116. INSPECTION AND DISASSEMBLY
- 117. FRONT BRAKE (DR-Z125L)
- 118. BRAKE PAD REPLACEMENT
- 119. BRAKE FLUID REPLACEMENT
- 120. BRAKE CALIPER INSPECTION
- 121. BRAKE CALIPER REASSEMBLY AND REMOUNTING
- 122. BRAKE DISC INSPECTION
- 123. MASTER CYLINDER REMOVAL AND DISASSEMBLY
- 124. MASTER CYLINDER INSPECTION
- 126. FRONT FORK
- 129. INSPECTION
- 132. STEERING
- 134. INSPECTION
- 138. REAR WHEEL AND REAR BRAKE
- 140. INSPECTION AND DISASSEMBLY
- 142. REAR SWINGARM AND SUSPENSION
- 143. REMOVAL
- 144. INSPECTION AND DISASSEMBLY
- 147. REASSEMBLY AND REMOUNTING
- 149. SUSPENSION SETTING
- 150. REAR SHOCK ABSORBER DISPOSAL
- 151. ELECTRICAL SYSTEM
- 152. CAUTIONS IN SERVICING
- 153. USING THE MULTI CIRCUIT TESTER
- 154. IGNITION SYSTEM
- 155. INSPECTION
- 159. SERVICING INFORMATION
- 160. TROUBLESHOOTING
- 163. CARBURETOR
- 164. CHASSIS
- 165. BRAKES
- 166. ELECTRICAL
- 167. WIRING DIAGRAM
- 168. WIRE, CABLE AND HOSE ROUTING
- 170. CABLE ROUTING
- 171. FRONT BRAKE HOSE ROUTING
- 172. FUEL HOSE AND FUEL TANK MOUNTING
- 173. SIDE STAND SET-UP
- 174. CARBURETOR INSTALLATION/HOSE ROUTING
- 175. SPECIAL TOOLS
- 178. TIGHTENING TORQUE
- 179. CHASSIS
- 180. TIGHTENING TORQUE CHART
- 189. DR-Z125/LK4 ('04-MODEL)
- 191. SERVICE DATA
- 200. DR-Z125/LK6 ('06-MODEL)
- 209. DR-Z125/LK8 ('08-MODEL)
Page 1 of 222
Table of Contents
- 2. Table of Contents
- 3. How to use this manual
- 6. WARNING/CAUTION/NOTE
- 8. SUZUKI DR-Z125/LK3 ('03-MODEL)
- 9. ENGINE OIL
- 10. INFORMATION LABELS
- 11. SPECIFICATIONS
- 12. CHASSIS
- 13. COUNTRY AND AREA CODES
- 15. PERIODIC MAINTENANCE SCHEDULE
- 16. LUBRICATION POINTS
- 17. MAINTENANCE AND TUNE-UP PROCEDURES
- 18. VALVE CLEARANCE
- 19. CAM CHAIN TENSION ADJUSTER
- 20. SPARK PLUG
- 21. THROTTLE CABLE PLAY
- 22. FUEL HOSE
- 23. ENGINE OIL AND OIL FILTER
- 24. SPARK ARRESTER
- 25. DRIVE CHAIN
- 27. FRONT BRAKE LEVER PLAY (DR-Z125)
- 29. REAR BRAKE PEDAL HEIGHT
- 30. BRAKE HOSES (DR-Z125L)
- 31. SPOKE NIPPLES
- 32. EXHAUST PIPE BOLTS AND MUFFLER MOUNTING ...
- 33. CHASSIS BOLTS AND NUTS
- 35. COMPRESSION PRESSURE CHECK
- 36. OIL PRESSURE CHECK
- 38. ENGINE COMPONENTS REMOVABLE WITH ENGINE ...
- 39. ENGINE REMOVAL AND REINSTALLATION
- 42. ENGINE REINSTALLATION
- 45. ENGINE DISASSEMBLY
- 54. ENGINE COMPONENTS INSPECTION AND SERVICE
- 56. CYLINDER HEAD
- 65. CAMSHAFT
- 66. CYLINDER
- 67. PISTON AND PISTON PIN
- 68. Piston ring groove width
- 70. CRANKSHAFT AND CONROD
- 71. Crankshaft runout
- 72. TRANSMISSION
- 74. PRIMARY DRIVEN GEAR
- 75. CLUTCH
- 76. OIL FILTER
- 77. KICK STARTER
- 79. CRANKCASE BEARINGS
- 81. CLUTCH RELEASE CAMSHAFT
- 82. ENGINE REASSEMBLY
- 88. CLUTCH
- 97. FUEL AND LUBRICATION
- 98. FUEL TANK
- 99. FUEL VALVE
- 100. CARBURETOR
- 101. SPECIFICATIONS
- 102. DISASSEMBLY
- 104. CLEANING
- 105. INSPECTION
- 106. ENGINE LUBRICATION SYSTEM
- 107. OIL PRESSURE
- 109. EXTERIOR PARTS
- 110. FRONT WHEEL AND FRONT BRAKE (DR-Z125)
- 112. INSPECTION AND DISASSEMBLY
- 113. REASSEMBLY
- 114. REMOUNTING
- 115. FRONT WHEEL (DR-Z125L)
- 116. INSPECTION AND DISASSEMBLY
- 117. FRONT BRAKE (DR-Z125L)
- 118. BRAKE PAD REPLACEMENT
- 119. BRAKE FLUID REPLACEMENT
- 120. BRAKE CALIPER INSPECTION
- 121. BRAKE CALIPER REASSEMBLY AND REMOUNTING
- 122. BRAKE DISC INSPECTION
- 123. MASTER CYLINDER REMOVAL AND DISASSEMBLY
- 124. MASTER CYLINDER INSPECTION
- 126. FRONT FORK
- 129. INSPECTION
- 132. STEERING
- 134. INSPECTION
- 138. REAR WHEEL AND REAR BRAKE
- 140. INSPECTION AND DISASSEMBLY
- 142. REAR SWINGARM AND SUSPENSION
- 143. REMOVAL
- 144. INSPECTION AND DISASSEMBLY
- 147. REASSEMBLY AND REMOUNTING
- 149. SUSPENSION SETTING
- 150. REAR SHOCK ABSORBER DISPOSAL
- 151. ELECTRICAL SYSTEM
- 152. CAUTIONS IN SERVICING
- 153. USING THE MULTI CIRCUIT TESTER
- 154. IGNITION SYSTEM
- 155. INSPECTION
- 159. SERVICING INFORMATION
- 160. TROUBLESHOOTING
- 163. CARBURETOR
- 164. CHASSIS
- 165. BRAKES
- 166. ELECTRICAL
- 167. WIRING DIAGRAM
- 168. WIRE, CABLE AND HOSE ROUTING
- 170. CABLE ROUTING
- 171. FRONT BRAKE HOSE ROUTING
- 172. FUEL HOSE AND FUEL TANK MOUNTING
- 173. SIDE STAND SET-UP
- 174. CARBURETOR INSTALLATION/HOSE ROUTING
- 175. SPECIAL TOOLS
- 178. TIGHTENING TORQUE
- 179. CHASSIS
- 180. TIGHTENING TORQUE CHART
- 189. DR-Z125/LK4 ('04-MODEL)
- 191. SERVICE DATA
- 200. DR-Z125/LK6 ('06-MODEL)
- 209. DR-Z125/LK8 ('08-MODEL)
Also for: DR-Z125, DR-Z125L, DR-Z125K6, DR-Z125K7, DR-Z125K8, DR-Z125K4, DR-Z125K5
File size: 10.55 MB
Created: March 11, 2023
Last updated: April 02, 2023
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