Suzuki 2000 Grand Vitara SQ625 Service manual

Table of Contents

• 6. Table of Contents
• 7. GENERAL INFORMATION
• 10. ENGINE DIAGNOSIS
• 15. Precaution in Diagnosing Trouble
• 16. Engine Diagnostic Flow Table
• 18. Customer Problem Inspection Form
• 20. Diagnostic Trouble Code (DTC Clearance
• 21. Fail-Safe Table
• 22. Diagnostic Trouble Code (DTC) Table
• 25. Scan Tool Data
• 31. Visual Inspection
• 32. Engine Basic Check
• 33. Engine Diagnosis Table
• 44. Resistance Check
• 47. Table A-5 ECM (PCM) Power and Ground Cir...
• 51. DTC P0110 (DTC No
• 53. Coolant Temp. Sensor Circuit Malfunction
• 59. DTC P0130 (DTC No.13)
• 118. Fuel Pressure Relief Procedure
• 119. Fuel Leakage Check Procedure
• 120. ENGINE DIAGNOSIS
• 123. On-Board Diagnostic System (Vehicle with...
• 125. Precaution in Diagnosing Trouble
• 126. Engine Diagnostic Flow Table
• 131. Malfunction Indicator Lamp (MIL) Check
• 132. Diagnostic Trouble Code (DTC) Clearance
• 133. Diagnostic Trouble Code (DTC) Table
• 137. Fail-Safe Table
• 138. Scan Tool Data
• 141. Scan Tool Data Definitions
• 144. Engine Diagnosis Table
• 149. ECM (PCM) Substitution
• 155. Resistance Check
• 158. Check
• 163. DTC P0100 (DTC No.33, 34) Mass Air Flow ...
• 165. DTC P0110 (DTC No.23, 25) Intake Air Tem...
• 167. DTC P0115 (DTC No.14, 15) Engine Coolant...
• 169. DTC P0120 (DTC No.21, 22) Throttle Posit...
• 171. DTC P0121 Throttle Position Circuit Perf...
• 173. DTC P0130 HO2S (Bank-1 Sensor-1) Circuit...
• 175. DTC P0133 HO2S (Bank-1 Sensor-1)
• 176. Detected
• 178. DTC P0135 HO2S (Bank-1 Sensor-1) Heater ...
• 180. DTC P0136 HO2S (Bank-1 Sensor-2) Circuit...
• 182. DTC P0141 HO2S (Bank-1 Sensor-2) Heater ...
• 184. DTC P0150 HO2S (Bank-2 Sensor-1) Circuit...
• 186. DTC P0153 HO2S (Bank-2 Sensor-1) Circuit...
• 187. Detected
• 189. DTC P0155 HO2S (Bank-2 Sensor-1) Heater ...
• 191. DTC P0156 HO2S (Bank-1 Sensor-2) Circuit...
• 193. DTC P0161 HO2S (Bank-2 Sensor-2) Heater ...
• 195. DTC P0171 Fuel System too Lean (Bank-1)
• 197. DTC P0174 Fuel System too Lean (Bank-2)
• 199. DTC P0300 Random Misfire Detected
• 201. DTC P0335 Crankshaft Position Sensor Cir...
• 203. DTC P0340 (DTC No.42) Camshaft Position ...
• 206. DTC P0400 (DTC No.51) Exhaust Gas Recirc...
• 209. DTC P0420 Catalyst System (Bank-1) Effic...
• 211. DTC P0443 EVAP Control System Purge Cont...
• 216. DTC P0460 Fuel level sensor circuit high...
• 218. DTC P0500 (DTC No.24) Vehicle Speed Sens...
• 221. DTC P0505 Idle Air Control System Malfun...
• 224. DTC P0601 Internal Control Module Memory...
• 225. DTC P1408 Manifold Absolute Pressure Sen...
• 227. DTC P1450 Barometric Pressure Sensor Cir...
• 229. DTC P1500 Engine Start Signal Circuit Ma...
• 231. DTC P1510 ECM Back-Up Power Supply Malfu...
• 240. (if equipped)
• 242. SPECIAL TOOLS
• 244. GENERAL DESCRIPTION
• 246. ON-VEHICLE SERVICE
• 248. Engine Vacuum Check
• 249. Oil Pressure Check
• 251. Valve Lash (Clearance)
• 253. Air Cleaner Element
• 254. Cylinder Head Cover
• 255. Throttle Body and Intake Manifold
• 258. Exhaust Manifold
• 260. Timing Belt and Belt Tensioner
• 265. Oil Pan and Oil Pump Strainer
• 269. Oil Pump
• 274. Rocker Arms, Rocker Arm Shaft and Camsha...
• 283. Valves and Cylinder Head
• 296. Piston, Piston Rings, Connecting Rods an...
• 306. UNIT REPAIR OVERHAUL
• 311. Main Bearings, Crankshaft and Cylinder B...
• 323. SPECIAL TOOLS
• 324. REQUIRED SERVICE MATERIALS
• 326. GENERAL DESCRIPTION
• 328. ON-VEHICLE SERVICE
• 329. Engine Vacuum Check
• 330. Oil Pressure Check
• 331. Air Cleaner Element
• 332. Throttle Body and Intake Manifold
• 338. Exhaust Manifold
• 342. Cylinder Head Covers
• 343. Oil Pan and Oil Pump Strainer
• 346. Timing Chain Cover
• 348. Oil Pump
• 351. LH (NO.1) Bank 2nd Timing Chain and Chai...
• 357. 1st Timing Chain and Chain Tensioner
• 363. Tightening torque
• 365. RH (NO.2) Bank 2nd Timing Chain and Chai...
• 370. Oil Pump Chain
• 374. Camshaft and Valve Lash Adjuster
• 381. Valve Lash Adjuster Noise Diagnosis
• 382. Valves and Cylinder Heads
• 393. Piston, Piston Rings, Connecting Rods an...
• 404. UNIT REPAIR OVERHAUL
• 408. Main Bearings, Crankshaft and Cylinder B...
• 418. SPECIAL TOOLS
• 419. REQUIRED SERVICE MATERIAL
• 421. GENERAL DESCRIPTION
• 423. ON-VEHICLE SERVICE
• 425. Engine Vacuum Check
• 426. Oil Pressure Check
• 427. Air Cleaner Element
• 428. Throttle Body and Intake Manifold
• 431. Exhaust Manifold
• 434. Cylinder Head Cover
• 435. Oil Pan and Oil Pump Strainer
• 438. Oil Pump
• 441. Timing Chain Cover
• 445. 2nd Timing Chain and Chain Tensioner
• 451. 1st Timing Chain and Chain Tensioner
• 457. Camshafts and Valve Lash Adjusters
• 463. Valve Lash Adjuster Noise Diagnosis
• 464. Valves and Cylinder Head
• 476. Pistons, Piston Rings, Connecting Rods a...
• 486. Engine Mountings
• 487. UNIT REPAIR OVERHAUL
• 491. Main Bearings, Crankshaft and Cylinder B...
• 504. SPECIAL TOOLS
• 505. REQUIRED SERVICE MATERIALS
• 506. Engine cooling
• 507. GENERAL DESCRIPTION
• 509. Thermostat
• 510. Coolant
• 511. DIAGNOSIS
• 512. Cooling System Service
• 514. Cooling Fan Belt Tension Check and Adjus...
• 516. ON-VEHICLE SERVICE
• 518. Thermostat
• 520. Cooling Fan Belt
• 521. Cooling Fan and Fan Clutch
• 522. Radiator
• 526. Water Pump
• 529. Engine Coolant Temperature (ECT) Sensor
• 530. Engine fuel
• 533. Fuel lines
• 534. Fuel filler cap
• 545. AIR INTAKE SYSTEM
• 546. FUEL DELIVERY SYSTEM
• 547. ELECTRONIC CONTROL SYSTEM
• 553. Engine & Emission Control Input/Output T...
• 554. ON-VEHICLE SERVICE
• 555. General
• 556. Idle Speed/Idle Air Control Duty
• 557. Idle Mixture Inspection/Adjustment
• 558. AIR INTAKE SYSTEM
• 560. Idle Air Control Valve
• 561. FUEL DELIVERY SYSTEM
• 562. Fuel Pump
• 563. Fuel Pressure Regulator
• 565. Fuel Injector
• 568. ELECTRONIC CONTROL SYSTEM
• 569. MAF Sensor
• 571. IAT Sensor
• 572. TP Sensor
• 573. ECT Sensor
• 576. Vehicle Speed Sensor
• 577. Crankshaft Position Sensor
• 579. Fuel Level Sensor
• 580. Main Relay
• 581. Fuel Pump Relay
• 582. Fuel Cut Operation (Inspection) 6E1-45
• 583. EMISSION CONTROL SYSTEM
• 585. Evaporative Emission Control System
• 587. PCV System
• 588. TIGHTENING TORQUE SPECIFICATIONS
• 590. SPECIAL TOOLS
• 591. GENERAL DESCRIPTION
• 594. AIR INTAKE SYSTEM
• 595. FUEL DELIVERY SYSTEM
• 596. ELECTRONIC CONTROL SYSTEM
• 600. ENGINE & EMISSION CONTROL INPUT/OUTPUT T...
• 601. ON-VEHICLE SERVICE
• 602. General
• 603. Idle Speed/Idle Air Control Duty Inspect...
• 606. AIR INTAKE SYSTEM
• 609. Idle Air Control Valve
• 611. FUEL DELIVERY SYSTEM
• 612. Fuel Pump
• 613. Fuel Pressure Regulator
• 614. Fuel Injector
• 619. ELECTRONIC CONTROL SYSTEM
• 620. ECM (PCM)
• 622. IAT Sensor
• 624. TP Sensor
• 625. ECT Sensor
• 631. Fuel Pump Relay
• 632. EMISSION CONTROL SYSTEM
• 634. Evaporative Emission Control System
• 636. TIGHTENING TORQUE SPECIFICATIONS
• 638. GENERAL DESCRIPTION
• 639. Components
• 640. Diagnostic flow table
• 641. Ignition spark check
• 642. Ignition timing check
• 644. ON-VEHICLE SERVICE
• 645. Ignition coil assembly (Igniter and igni...
• 646. Spark plug
• 647. CMP sensor
• 648. TIGHTENING TORQUE SPECIFICATION
• 650. GENERAL DESCRIPTION
• 651. Components
• 652. DIAGNOSIS
• 654. Ignition spark check
• 657. ON-VEHICLE SERVICE
• 659. CMP sensor
• 660. Noise suppressor
• 662. TIGHTENING TORQUE SPECIFICATIONS
• 663. SPECIAL TOOLS
• 664. GENERAL DESCRIPTION
• 665. Starting Motor
• 666. DIAGNOSIS
• 668. UNIT REPAIR OVERHAUL
• 672. Reassembly
• 674. Inspection
• 678. Performance Test
• 679. SPECIFICATIONS
• 680. REQUIRED SERVICE MATERIAL
• 682. GENERAL DESCRIPTION
• 684. DIAGNOSIS
• 686. UNIT REPAIR OVERHAUL
• 687. Disassembly
• 688. Reassembly
• 692. Performance Test
• 693. SPECIFICATIONS
• 694. Charging system
• 695. GENERAL DESCRIPTION
• 697. GENERATOR
• 699. DIAGNOSIS
• 701. GENERATOR
• 704. ON-VEHICLE SERVICE
• 705. Dismounting
• 706. GENERATOR
• 707. UNIT REPAIR OVERHAUL
• 708. Remounting
• 709. Disassembly
• 715. Inspection
• 719. Replace Brush
• 720. Reassembly
• 724. SPECIFICATIONS
• 725. Exhaust system