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Table of Contents
- 2. Group Index
- 3. Component Parts and Work to Be Done
- 4. Symbol
- 5. General Information
- 6. Warning/Caution/Note
- 8. Serial number location
- 9. Engine Oil
- 10. Break-In Procedures
- 11. Information Labels
- 12. Specifications
- 14. Country or Area
- 15. Periodic Maintenance
- 16. Periodic Maintenance Schedule
- 17. Lubrication Points
- 18. Maintenance and Tune-Up Procedures
- 19. Valve clearance
- 22. Spark Plug
- 23. Engine Oil and Oil Filter
- 24. Fuel Hose
- 25. Carburetor Synchronization
- 26. Drive Chain
- 27. Carburettor Adjusting
- 28. Front Brake
- 29. Rear brake
- 30. Tire Tread Condition
- 31. Steering
- 32. Chassis Bolts and Nuts
- 34. Compression Pressure check
- 35. Oil Pressure Check
- 36. Engine
- 37. Engine Components Removable With the Eng...
- 38. Engine Removal
- 44. Engine Reinstallation
- 46. Exhaust gas sealer
- 47. Engine Disassembly
- 60. Engine Components Inspection and Servici...
- 62. Camshaft
- 63. Cam chain Tensioner and Guide
- 64. Cylinder Head, Valve and Valve Spring
- 65. Valve stem runout
- 66. Valve Guide servicing
- 67. Valve Seat Width
- 69. Valve Stem End Condition
- 71. Cylinder and Piston
- 72. Piston to Cylinder Clearance
- 73. Piston Pin and Pin Bore
- 74. Conrod Small End I.D.
- 75. Crank pin bearing oil clearance
- 76. Conrod I.D. specification
- 77. Conrod-Crank Pin Bearing Assembly
- 79. Crankshaft Thrust Clearance
- 80. Clutch Drive and Driven Plates
- 81. Clutch Release Rack and Pinion
- 82. Oil Pump
- 83. Transmission Disassembly
- 84. Transmission Reassembly
- 85. Transmission Gears and Related Parts
- 86. Gear-Shifting Fork
- 87. Engine Reassembly
- 104. Camshaft Timing
- 110. Fuel and Lubrication System
- 111. Fuel System
- 112. Fuel Pump Description
- 113. Fuel Pump Removal
- 114. Fuel Tank and Fuel Valve
- 115. Fuel Filter Removal
- 116. Carburetor Construction
- 119. I.D. No. Location
- 120. Diaphragm and Piston Operation
- 121. Slow System
- 122. Main System
- 123. Starter System
- 131. Carburetor Cleaning
- 132. Fuel Level inspection
- 133. Float Height Adjustment
- 134. Throttle Position Switch Inspection
- 135. Pilot Air Jet
- 136. Float Chamber
- 137. Throttle Cables
- 138. Balance of Carburetors
- 139. Calibrating Each Gauge
- 141. Engine Lubrication System Chart
- 142. Cooling System
- 143. Cooling System Description
- 144. Cooling System Construction
- 147. Radiator and Water Hoses Removal
- 148. Cooling System inspection
- 149. Radiator Inspection and Cleaning
- 150. Cooling Fam Removal
- 151. Cooling Fan Inspection
- 153. Engine Coolant Temperature Switch
- 154. Water Pump
- 156. Water Pump Bearing
- 160. Chassis
- 161. Exterior Parts
- 162. Front Wheel
- 163. Wheel Bearings
- 164. Front Axle
- 165. Brake Disc
- 166. Tire removal
- 168. Wheel Inspection
- 169. Tire Installation
- 172. Brake Pad Replacement
- 173. Caliper removal and disassembly
- 174. Caliper Inspection
- 175. Brake Disc inspection
- 176. Master Cylinder Inspection
- 177. Master Cylinder Reassembly and Remountin...
- 181. Damper/Inner tube
- 182. Fork Oil
- 185. Front Fork Remounting
- 189. Outer Races
- 190. Steering Tension Adjustment
- 191. Rear Wheel and Brake
- 194. Rear Axle
- 195. Brake Shoe
- 197. Rear Brake Pedal
- 199. Rear Suspension and Swingarm
- 201. Swingarm Pivot Bearings
- 202. Chain Buffer
- 203. Final inspection and Adjustment
- 204. Electrical System
- 205. Cautions in Servicing
- 206. Battery
- 207. Location of Electrical Components
- 209. Charging System Description
- 211. Electrical System Troubleshooting
- 212. Battery Leak Current Inspection
- 213. Generator Coil Continuity Inspection
- 214. Starter System Description
- 216. Starter motor will not run
- 217. Starter motor removal and disassembly
- 218. Starter motor Reassembly
- 219. Starter Relay Inspection
- 220. Starter Control Relay Inspection
- 221. Side-Stand/Ignition Interlock System Par...
- 222. Side-Stand Switch
- 223. Ignition System Description
- 224. Ignition System Troubleshooting
- 225. Ignition System Inspection
- 226. Ignition Coil
- 227. Signal Generator
- 228. Signal Generator Resistance
- 229. Speedometer and Instrument Panel
- 231. Lamps
- 232. Tail/Brake Light
- 233. Turn Signal Light
- 234. Switches
- 235. Initial Charging
- 237. Recharging Operation
- 247. Wiring Diagram
- 250. Wire Harness Routing
- 254. Fuel System Hose Routing
- 256. Cooling System Hose Routing
- 257. Pair (Air Supply) System Hose Routing
- 258. Front Brake Hose Routing
- 259. Special Tools
- 261. Tightening Torque
- 263. Tightening Torque Chart
- 264. Service data
- 274. VZ800W
- 292. VZ800X/Y/K1
- 304. Engine Idle RPM (Idle adjustment)
- 305. Engine Side Box Set-Up
- 306. Evaporative Emission Control System
- 307. Evaporative Emission Control System Hose...
- 310. Evaporative emission control system insp...
Page 1 of 313
Table of Contents
- 2. Group Index
- 3. Component Parts and Work to Be Done
- 4. Symbol
- 5. General Information
- 6. Warning/Caution/Note
- 8. Serial number location
- 9. Engine Oil
- 10. Break-In Procedures
- 11. Information Labels
- 12. Specifications
- 14. Country or Area
- 15. Periodic Maintenance
- 16. Periodic Maintenance Schedule
- 17. Lubrication Points
- 18. Maintenance and Tune-Up Procedures
- 19. Valve clearance
- 22. Spark Plug
- 23. Engine Oil and Oil Filter
- 24. Fuel Hose
- 25. Carburetor Synchronization
- 26. Drive Chain
- 27. Carburettor Adjusting
- 28. Front Brake
- 29. Rear brake
- 30. Tire Tread Condition
- 31. Steering
- 32. Chassis Bolts and Nuts
- 34. Compression Pressure check
- 35. Oil Pressure Check
- 36. Engine
- 37. Engine Components Removable With the Eng...
- 38. Engine Removal
- 44. Engine Reinstallation
- 46. Exhaust gas sealer
- 47. Engine Disassembly
- 60. Engine Components Inspection and Servici...
- 62. Camshaft
- 63. Cam chain Tensioner and Guide
- 64. Cylinder Head, Valve and Valve Spring
- 65. Valve stem runout
- 66. Valve Guide servicing
- 67. Valve Seat Width
- 69. Valve Stem End Condition
- 71. Cylinder and Piston
- 72. Piston to Cylinder Clearance
- 73. Piston Pin and Pin Bore
- 74. Conrod Small End I.D.
- 75. Crank pin bearing oil clearance
- 76. Conrod I.D. specification
- 77. Conrod-Crank Pin Bearing Assembly
- 79. Crankshaft Thrust Clearance
- 80. Clutch Drive and Driven Plates
- 81. Clutch Release Rack and Pinion
- 82. Oil Pump
- 83. Transmission Disassembly
- 84. Transmission Reassembly
- 85. Transmission Gears and Related Parts
- 86. Gear-Shifting Fork
- 87. Engine Reassembly
- 104. Camshaft Timing
- 110. Fuel and Lubrication System
- 111. Fuel System
- 112. Fuel Pump Description
- 113. Fuel Pump Removal
- 114. Fuel Tank and Fuel Valve
- 115. Fuel Filter Removal
- 116. Carburetor Construction
- 119. I.D. No. Location
- 120. Diaphragm and Piston Operation
- 121. Slow System
- 122. Main System
- 123. Starter System
- 131. Carburetor Cleaning
- 132. Fuel Level inspection
- 133. Float Height Adjustment
- 134. Throttle Position Switch Inspection
- 135. Pilot Air Jet
- 136. Float Chamber
- 137. Throttle Cables
- 138. Balance of Carburetors
- 139. Calibrating Each Gauge
- 141. Engine Lubrication System Chart
- 142. Cooling System
- 143. Cooling System Description
- 144. Cooling System Construction
- 147. Radiator and Water Hoses Removal
- 148. Cooling System inspection
- 149. Radiator Inspection and Cleaning
- 150. Cooling Fam Removal
- 151. Cooling Fan Inspection
- 153. Engine Coolant Temperature Switch
- 154. Water Pump
- 156. Water Pump Bearing
- 160. Chassis
- 161. Exterior Parts
- 162. Front Wheel
- 163. Wheel Bearings
- 164. Front Axle
- 165. Brake Disc
- 166. Tire removal
- 168. Wheel Inspection
- 169. Tire Installation
- 172. Brake Pad Replacement
- 173. Caliper removal and disassembly
- 174. Caliper Inspection
- 175. Brake Disc inspection
- 176. Master Cylinder Inspection
- 177. Master Cylinder Reassembly and Remountin...
- 181. Damper/Inner tube
- 182. Fork Oil
- 185. Front Fork Remounting
- 189. Outer Races
- 190. Steering Tension Adjustment
- 191. Rear Wheel and Brake
- 194. Rear Axle
- 195. Brake Shoe
- 197. Rear Brake Pedal
- 199. Rear Suspension and Swingarm
- 201. Swingarm Pivot Bearings
- 202. Chain Buffer
- 203. Final inspection and Adjustment
- 204. Electrical System
- 205. Cautions in Servicing
- 206. Battery
- 207. Location of Electrical Components
- 209. Charging System Description
- 211. Electrical System Troubleshooting
- 212. Battery Leak Current Inspection
- 213. Generator Coil Continuity Inspection
- 214. Starter System Description
- 216. Starter motor will not run
- 217. Starter motor removal and disassembly
- 218. Starter motor Reassembly
- 219. Starter Relay Inspection
- 220. Starter Control Relay Inspection
- 221. Side-Stand/Ignition Interlock System Par...
- 222. Side-Stand Switch
- 223. Ignition System Description
- 224. Ignition System Troubleshooting
- 225. Ignition System Inspection
- 226. Ignition Coil
- 227. Signal Generator
- 228. Signal Generator Resistance
- 229. Speedometer and Instrument Panel
- 231. Lamps
- 232. Tail/Brake Light
- 233. Turn Signal Light
- 234. Switches
- 235. Initial Charging
- 237. Recharging Operation
- 247. Wiring Diagram
- 250. Wire Harness Routing
- 254. Fuel System Hose Routing
- 256. Cooling System Hose Routing
- 257. Pair (Air Supply) System Hose Routing
- 258. Front Brake Hose Routing
- 259. Special Tools
- 261. Tightening Torque
- 263. Tightening Torque Chart
- 264. Service data
- 274. VZ800W
- 292. VZ800X/Y/K1
- 304. Engine Idle RPM (Idle adjustment)
- 305. Engine Side Box Set-Up
- 306. Evaporative Emission Control System
- 307. Evaporative Emission Control System Hose...
- 310. Evaporative emission control system insp...
Also for: 1998 VZ800, 1999 VZ800, 2000 VZ800, 2001 VZ800
File size: 52.35 MB
Created: March 07, 2023
Last updated: March 25, 2023
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