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Table of Contents
- 3. Group Index
- 5. General Information
- 6. Serial Number Location
- 7. Engine Oil
- 8. Break-in Procedures
- 9. Special Materials
- 12. Precautions and General Instructions
- 13. Information Labels
- 15. Specifications
- 17. Country or Area
- 18. Periodic Maintenance and Tune-Up Procedu...
- 19. Periodic Maintenance Schedule
- 20. Lubrication Points
- 21. Maintenance and Tune-Up Procedures
- 22. Tappet Clearance
- 23. Tappet Clearance Adjustment
- 24. Tappet Shim Selection Table
- 26. Spark Plug
- 27. Engine Oil and Oil Filter
- 28. Fuel Line
- 29. Clutch
- 30. Checking
- 31. Cooling System
- 32. Brake
- 33. Brake Pedal Height
- 34. Tire
- 35. Tire Tread Condition
- 36. Front Fork
- 37. Chassis Bolts and Nuts
- 39. Compression Pressure Check
- 40. Oil Pressure Check
- 42. Engine
- 43. Engine Components Removable With Engine ...
- 44. Engine Removal
- 49. Engine Reinstallation
- 52. Engine Disassembly
- 63. Engine Components Inspection and Service
- 64. Cylinder Head Distortion
- 65. Valve Stem Wear
- 66. Valve Seat Width
- 68. Valve spring
- 69. Camshaft
- 70. Cam Wear
- 71. Camshaft runout
- 72. Cam Chain Tensioner
- 73. Cylinder Bore
- 74. Piston Ring Free End Gap And Piston Ring...
- 75. Piston Pin and Pin Bore
- 76. Conrod-Crank Pin Bearing Selection
- 77. Bearing Assembly
- 78. Crankcase-Crankshaft Bearing Selection
- 79. Bearing selection table
- 80. Crankshaft Thrust Clearance
- 81. Crankshaft Runout
- 82. Clutch Drive and Driven Plates
- 83. Transmission Disassembly
- 86. Gearshift Fork-Groove Clearance
- 87. Starter Clutch Disassembly and Inspectio...
- 88. Starter Clutch Reassembly
- 89. Engine Reassembly
- 109. Fuel and Lubrication System
- 110. Fuel System
- 111. Fuel Pump Distortion
- 112. Fuel Pump Removal
- 113. Fuel Cock Mechanism
- 114. Fuel Tank Removal
- 115. Carburetor Construction
- 116. Carburettor Specifications
- 117. Diaphragm and Piston Operation
- 118. Slow System
- 119. Main System
- 120. Starter System
- 124. Inspection and Adjustment
- 125. Balance of Carburetors
- 127. Lubrication System
- 128. Engine Lubrication System Chart
- 130. Engine Oil Cooling System
- 132. Cooling System Description
- 133. Cooling System Construction
- 135. Cooling Solution
- 136. Cooling System Removal and Disassembly
- 137. Cooling Fan
- 139. Radiator Inspection
- 140. Engine Coolant Temperature Gauge
- 141. Engine Coolant Temperature Gauge Reassem...
- 142. Cooling Fan Thermo-Switch Removal
- 143. Thermostat Removal
- 144. Water Pump Removal and Disassembly
- 146. Electrical System
- 147. Charging System Description (Generator W...
- 148. Charging Output Check
- 150. Rotor Bearing
- 151. Slip Ring
- 152. IC Regulator
- 153. Electrical System Reassembly and Remount...
- 155. Reassembly Information
- 156. Ignition System (Digital Ignitor) Descri...
- 157. Ignition System (Digital Ignitor) Inspec...
- 158. Spark Plugs
- 159. Ignitor Unit (Checking with Digital Igni...
- 161. Starter System Description
- 162. Starter System Inspection
- 163. Starter System Reassembly
- 164. Starter Relay Inspection
- 165. Side-Stand/Ignition Interlock System Des...
- 166. Side-Stand/Ignition Interlock System Ins...
- 167. Neutral switch
- 168. Combination Meter Removal and Disassembl...
- 170. Engine Coolant Temperature Meter Inspect...
- 171. Fuel Level Indicator Inspection
- 173. Lamps
- 174. Turn Signal Light
- 175. Starter Relay
- 177. Battery Servicing
- 178. Battery Recharging Operation
- 179. Chassis
- 180. Cowling and Frame Cover
- 181. Cowling Removal
- 184. Frame Cover Assembly
- 185. Cowling Remounting
- 186. Front Wheel Removal
- 187. Front Wheel Inspection and Disassembly
- 188. Front Wheel Reassembly and Remounting
- 189. Speedometer Gearbox
- 191. Tire and Wheel
- 193. Wheel Inspection
- 194. Tire Mounting
- 195. Tire Pressure
- 196. Front Brake
- 198. Caliper Removal and Disassembly
- 199. Caliper Inspection
- 200. Disc Servicing
- 201. Master Cylinder Inspection
- 202. Master Cylinder Reassembly and Remountin...
- 203. Front Fork Removal and Disassembly
- 205. Fork Spring Inspection
- 206. Damper Rod Ring Inspection
- 207. Fork Oil
- 208. Suspension Setting
- 209. Steering Removal and Disassembly
- 210. Steering Inspection
- 211. Steering Reassembly and Remounting
- 212. Steering Tension Adjustment
- 213. Ignition Switch
- 214. Rear Brake
- 220. Rear Wheel removal and disassembly
- 222. Rear Wheel Inspection and Disassembly
- 223. Rear Wheel Reassembly and Remounting
- 224. Mounting Drum Bearing
- 225. Rear Sprocket
- 226. Swingarm, Shock Absorber, and Cushion Le...
- 229. Swingarm Inspection and Disassembly
- 230. Swingarm Pivot Shaft
- 231. Reassembly Onto Frame
- 232. Final Inspection and Adjustment
- 233. Servicing Information
- 234. Engine Troubleshooting
- 237. Radiator Troubleshooting
- 238. Electrical Troubleshooting
- 239. Battery Troubleshooting
- 240. Chassis Troubleshooting
- 241. Brakes Troubleshooting
- 242. Wiring Diagram
- 245. Wire Harness, Cable and Hose Routing
- 247. High-Tension Cord Routing
- 248. Cable Routing
- 249. Fuel System Hose Routing
- 250. Oil Hose Routing
- 251. Cooling System Hose Routing
- 253. Front Brake Hose Routing
- 254. Rear Brake Hose Routing
- 255. Pair (Air Supply) System Hose Routing
- 256. Cowling and Frame Cover Set Up
- 258. Frame Cover Set Up
- 259. Special Tools
- 262. Tightening Torque
- 265. Service Data
- 273. Emission control information
- 274. Emission Control Carburetor Components
- 275. Evaporative Emission Control System
- 276. Canister Hose Routing
- 277. Pair (Air Supply) System Diagram
- 279. RF600RS (95 model)
- 296. RF600RT (96 Model)
- 308. RF600RV (97 Model)
- 321. Cylinder Head Cover Parts
- 322. Cylinder Head Parts
- 323. Cylinder Parts
- 324. Crankcase Parts
- 326. Crankcase Cover Parts
- 327. Pan - Oil Pump Parts
- 328. Crankshaft Parts
- 329. Starter Clutch Parts
- 330. Cam Shaft - Valve Parts
- 332. Cam Chain Parts
- 333. Carburetor Parts
- 336. Carburetor Fittings Parts
- 338. Air Cleaner Parts
- 339. Muffler Parts
- 341. Fuel Pump Parts
- 342. Oil Cooler - Oil Filter Parts
- 343. Water Pump Parts
- 344. Radiator Parts
- 345. Radiator Hose Parts
- 347. Second Air Parts
- 348. Clutch Parts
- 349. Transmission Parts
- 351. Rear Shifting Parts
- 353. Starting Motor Parts
- 354. Alternator Parts
- 359. Battery Parts
- 360. Electrical Parts
- 361. Speedometer Parts
- 363. Headlamp Parts
- 365. Tail Lamp Parts
- 366. Wiring Harness Parts
- 367. Handle Switch Parts
- 368. Frame Parts
- 369. Stand Parts
- 370. Footrest Parts
Page 1 of 433
Table of Contents
- 3. Group Index
- 5. General Information
- 6. Serial Number Location
- 7. Engine Oil
- 8. Break-in Procedures
- 9. Special Materials
- 12. Precautions and General Instructions
- 13. Information Labels
- 15. Specifications
- 17. Country or Area
- 18. Periodic Maintenance and Tune-Up Procedu...
- 19. Periodic Maintenance Schedule
- 20. Lubrication Points
- 21. Maintenance and Tune-Up Procedures
- 22. Tappet Clearance
- 23. Tappet Clearance Adjustment
- 24. Tappet Shim Selection Table
- 26. Spark Plug
- 27. Engine Oil and Oil Filter
- 28. Fuel Line
- 29. Clutch
- 30. Checking
- 31. Cooling System
- 32. Brake
- 33. Brake Pedal Height
- 34. Tire
- 35. Tire Tread Condition
- 36. Front Fork
- 37. Chassis Bolts and Nuts
- 39. Compression Pressure Check
- 40. Oil Pressure Check
- 42. Engine
- 43. Engine Components Removable With Engine ...
- 44. Engine Removal
- 49. Engine Reinstallation
- 52. Engine Disassembly
- 63. Engine Components Inspection and Service
- 64. Cylinder Head Distortion
- 65. Valve Stem Wear
- 66. Valve Seat Width
- 68. Valve spring
- 69. Camshaft
- 70. Cam Wear
- 71. Camshaft runout
- 72. Cam Chain Tensioner
- 73. Cylinder Bore
- 74. Piston Ring Free End Gap And Piston Ring...
- 75. Piston Pin and Pin Bore
- 76. Conrod-Crank Pin Bearing Selection
- 77. Bearing Assembly
- 78. Crankcase-Crankshaft Bearing Selection
- 79. Bearing selection table
- 80. Crankshaft Thrust Clearance
- 81. Crankshaft Runout
- 82. Clutch Drive and Driven Plates
- 83. Transmission Disassembly
- 86. Gearshift Fork-Groove Clearance
- 87. Starter Clutch Disassembly and Inspectio...
- 88. Starter Clutch Reassembly
- 89. Engine Reassembly
- 109. Fuel and Lubrication System
- 110. Fuel System
- 111. Fuel Pump Distortion
- 112. Fuel Pump Removal
- 113. Fuel Cock Mechanism
- 114. Fuel Tank Removal
- 115. Carburetor Construction
- 116. Carburettor Specifications
- 117. Diaphragm and Piston Operation
- 118. Slow System
- 119. Main System
- 120. Starter System
- 124. Inspection and Adjustment
- 125. Balance of Carburetors
- 127. Lubrication System
- 128. Engine Lubrication System Chart
- 130. Engine Oil Cooling System
- 132. Cooling System Description
- 133. Cooling System Construction
- 135. Cooling Solution
- 136. Cooling System Removal and Disassembly
- 137. Cooling Fan
- 139. Radiator Inspection
- 140. Engine Coolant Temperature Gauge
- 141. Engine Coolant Temperature Gauge Reassem...
- 142. Cooling Fan Thermo-Switch Removal
- 143. Thermostat Removal
- 144. Water Pump Removal and Disassembly
- 146. Electrical System
- 147. Charging System Description (Generator W...
- 148. Charging Output Check
- 150. Rotor Bearing
- 151. Slip Ring
- 152. IC Regulator
- 153. Electrical System Reassembly and Remount...
- 155. Reassembly Information
- 156. Ignition System (Digital Ignitor) Descri...
- 157. Ignition System (Digital Ignitor) Inspec...
- 158. Spark Plugs
- 159. Ignitor Unit (Checking with Digital Igni...
- 161. Starter System Description
- 162. Starter System Inspection
- 163. Starter System Reassembly
- 164. Starter Relay Inspection
- 165. Side-Stand/Ignition Interlock System Des...
- 166. Side-Stand/Ignition Interlock System Ins...
- 167. Neutral switch
- 168. Combination Meter Removal and Disassembl...
- 170. Engine Coolant Temperature Meter Inspect...
- 171. Fuel Level Indicator Inspection
- 173. Lamps
- 174. Turn Signal Light
- 175. Starter Relay
- 177. Battery Servicing
- 178. Battery Recharging Operation
- 179. Chassis
- 180. Cowling and Frame Cover
- 181. Cowling Removal
- 184. Frame Cover Assembly
- 185. Cowling Remounting
- 186. Front Wheel Removal
- 187. Front Wheel Inspection and Disassembly
- 188. Front Wheel Reassembly and Remounting
- 189. Speedometer Gearbox
- 191. Tire and Wheel
- 193. Wheel Inspection
- 194. Tire Mounting
- 195. Tire Pressure
- 196. Front Brake
- 198. Caliper Removal and Disassembly
- 199. Caliper Inspection
- 200. Disc Servicing
- 201. Master Cylinder Inspection
- 202. Master Cylinder Reassembly and Remountin...
- 203. Front Fork Removal and Disassembly
- 205. Fork Spring Inspection
- 206. Damper Rod Ring Inspection
- 207. Fork Oil
- 208. Suspension Setting
- 209. Steering Removal and Disassembly
- 210. Steering Inspection
- 211. Steering Reassembly and Remounting
- 212. Steering Tension Adjustment
- 213. Ignition Switch
- 214. Rear Brake
- 220. Rear Wheel removal and disassembly
- 222. Rear Wheel Inspection and Disassembly
- 223. Rear Wheel Reassembly and Remounting
- 224. Mounting Drum Bearing
- 225. Rear Sprocket
- 226. Swingarm, Shock Absorber, and Cushion Le...
- 229. Swingarm Inspection and Disassembly
- 230. Swingarm Pivot Shaft
- 231. Reassembly Onto Frame
- 232. Final Inspection and Adjustment
- 233. Servicing Information
- 234. Engine Troubleshooting
- 237. Radiator Troubleshooting
- 238. Electrical Troubleshooting
- 239. Battery Troubleshooting
- 240. Chassis Troubleshooting
- 241. Brakes Troubleshooting
- 242. Wiring Diagram
- 245. Wire Harness, Cable and Hose Routing
- 247. High-Tension Cord Routing
- 248. Cable Routing
- 249. Fuel System Hose Routing
- 250. Oil Hose Routing
- 251. Cooling System Hose Routing
- 253. Front Brake Hose Routing
- 254. Rear Brake Hose Routing
- 255. Pair (Air Supply) System Hose Routing
- 256. Cowling and Frame Cover Set Up
- 258. Frame Cover Set Up
- 259. Special Tools
- 262. Tightening Torque
- 265. Service Data
- 273. Emission control information
- 274. Emission Control Carburetor Components
- 275. Evaporative Emission Control System
- 276. Canister Hose Routing
- 277. Pair (Air Supply) System Diagram
- 279. RF600RS (95 model)
- 296. RF600RT (96 Model)
- 308. RF600RV (97 Model)
- 321. Cylinder Head Cover Parts
- 322. Cylinder Head Parts
- 323. Cylinder Parts
- 324. Crankcase Parts
- 326. Crankcase Cover Parts
- 327. Pan - Oil Pump Parts
- 328. Crankshaft Parts
- 329. Starter Clutch Parts
- 330. Cam Shaft - Valve Parts
- 332. Cam Chain Parts
- 333. Carburetor Parts
- 336. Carburetor Fittings Parts
- 338. Air Cleaner Parts
- 339. Muffler Parts
- 341. Fuel Pump Parts
- 342. Oil Cooler - Oil Filter Parts
- 343. Water Pump Parts
- 344. Radiator Parts
- 345. Radiator Hose Parts
- 347. Second Air Parts
- 348. Clutch Parts
- 349. Transmission Parts
- 351. Rear Shifting Parts
- 353. Starting Motor Parts
- 354. Alternator Parts
- 359. Battery Parts
- 360. Electrical Parts
- 361. Speedometer Parts
- 363. Headlamp Parts
- 365. Tail Lamp Parts
- 366. Wiring Harness Parts
- 367. Handle Switch Parts
- 368. Frame Parts
- 369. Stand Parts
- 370. Footrest Parts
File size: 17.39 MB
Created: March 07, 2023
Last updated: March 25, 2023
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