Name: Polaris RANGER EV 2015 Service Manual
Brand: Polaris
Rating: 5 (1 reviews)

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7. Table of Contents
9. SPECIAL INFORMATION REGARDING THE RANGER...
10. VEHICLE IDENTIFICATION
11. VEHICLE AND MOTOR SERIAL NUMBER LOCATION...
12. VEHICLE INFORMATION
13. REPLACEMENT KEYS
14. GENERAL SPECIFICATIONS
17. FEATURES AND CONTROLS
18. BATTERY DISCHARGE INDICATOR
19. CHARGE STATUS INDICATOR
20. HOUR METER
22. INDICATOR LIGHT PANEL
23. WINDSHIELD
24. BATTERY SAFETY
25. BATTERY COMPARTMENT WARNING LABEL
26. BATTERY MAINTENANCE
27. BATTERY CONTACTOR FASTENER TORQUE
28. BATTERY WATER LEVEL
29. BATTERY TESTING - OVERVIEW
30. BASIC DISCHARGER INSTRUCTIONS
31. BATTERY DISCHARGE AND TESTING PROCEDURE
33. BATTERY SPECIFIC GRAVITY TEST
34. BATTERY REMOVAL AND INSTALLATION
35. BATTERY TERMINAL ORIENTATION AND CABLE R...
37. BATTERY CABLE REMOVAL
38. BATTERY CABLE INSTALLATION
39. BATTERY STORAGE
40. BATTERY CHARGER LED FUNCTION
41. SPECIFIC GRAVITY / CHARGE PERCENTAGE TAB...
42. REFERENCE
43. STANDARD BOLT TORQUE SPECIFICATION
48. PERIODIC MAINTENANCE CHART
50. SERVICE PRODUCTS AND LUBRICANTS
51. GENERAL VEHICLE INSPECTION AND MAINTENAN...
52. FLUID MAINTENANCE REFERENCES
53. FINAL DRIVE / WHEEL AND TIRE
54. CV SHAFT BOOT INSPECTION
55. GEARCASE MAINTENANCE
56. TRANSAXLE (REAR GEARCASE) LUBRICANT
58. STEERING
59. TOE ADJUSTMENT
61. SUSPENSION
62. BRAKE SYSTEM
63. PARKING BRAKE ADJUSTMENT
64. PARKING BRAKE PAD INSPECTION
65. ELECTRICAL SYSTEM
68. SPECIAL TOOLS
69. SAFETY INFORMATION
70. SPECIFICATIONS
71. DRIVE MOTOR
72. DRIVE MOTOR SERVICE
73. DRIVE MOTOR INSTALLATION
74. DRIVE MOTOR DISASSEMBLY
76. ROTOR REMOVAL
77. BEARING REPLACEMENT
78. DRIVE MOTOR ASSEMBLY
79. DRIVE MOTOR BENCH TESTS
82. GENERAL SPECIFICATIONS
83. COMPONENT LOCATIONS
84. EXPLODED VIEWS
85. DASH SWITCHES AND INSTRUMENTS
86. DASH MOUNTING
87. HOOD / FRONT FASCIA / MIRRORS
88. SEAT MOUNTING / SEAT BELTS
89. FLOOR / REAR FENDER / SIDE PANEL / CORNE...
90. CARGO BOX / TAILGATE / CARGO BOX SUPPORT
91. CAB FRAME EXPLODED VIEW
92. BODY COMPONENT REMOVAL
93. CARGO BOX INSTALLATION
95. STEERING
96. SUSPENSION
98. FRONT STRUT CARTRIDGE REPLACEMENT
99. FRONT STRUT EXPLODED VIEW
100. REAR A-ARM REMOVAL / REPLACEMENT
101. REAR A-ARM INSTALLATION
102. REAR A-ARM EXPLODED VIEW
103. EXPLODED VIEW
104. SHOCK REPLACEMENT
105. DECAL REPLACEMENT
108. SPECIAL TOOLS
109. FRONT & REAR HUB/WHEEL EXPLODED VIEW
110. PROP SHAFT SERVICE
112. PROP SHAFT INSTALLATION
113. PROP SHAFT U-JOINT INSTALLATION
115. FRONT HUB / BEARING
117. FRONT DRIVE SHAFT
118. FRONT DRIVE SHAFT INSTALLATION
119. FRONT HUB INSTALLATION
121. FRONT GEARCASE / CENTRALIZED HILLIARD
122. CENTRALIZED HILLIARD EXPLODED VIEW
124. GEARCASE REMOVAL
125. GEARCASE DISASSEMBLY / INSPECTION
129. GEARCASE REASSEMBLY / INSPECTION
132. BACKLASH PAD (THRUST PAD) ADJUSTMENT
133. GEARCASE INSTALLATION
134. REAR BEARING CARRIER
135. DISASSEMBLY
136. ASSEMBLY
138. REAR DRIVE SHAFT
139. DRIVE SHAFT SERVICE
141. INNER PLUNGING JOINT / BOOT REPLACEMENT
144. FRONT DRIVE SHAFT EXPLODED VIEW
145. REAR DRIVE SHAFT EXPLODED VIEW
148. SPECIFICATIONS
150. TRANSAXLE SERVICE
151. TRANSAXLE DISASSEMBLY
153. TRANSAXLE ASSEMBLY
154. TRANSAXLE INSTALLATION
156. TRANSAXLE AND DIFFERENTIAL EXPLODED VIEW...
157. TRANSAXLE EXPLODED VIEW, SHAFT AND GEAR ...
158. TRANSAXLE EXPLODED VIEW, DIFFERENTIAL
159. TRANSAXLE DIFFERENTIAL DISASSEMBLY / INS...
161. PLANETARY DIFFERENTIAL DISASSEMBLY
162. PLANETARY DIFFERENTIAL BUSHING REPLACEME...
164. PLANETARY DIFFERENTIAL ASSEMBLY
166. TROUBLESHOOTING
169. GENERAL SPECIFICATIONS
170. BRAKE SYSTEM SERVICE
171. BRAKE SYSTEM
172. BRAKE BLEEDING / FLUID CHANGE
173. MASTER CYLINDER
174. FOOT BRAKE PEDAL
175. PARKING BRAKE
176. PARKING BRAKE CALIPER SERVICE
177. CALIPER DISASSEMBLY / INSPECTION
178. NEW BRAKE PAD INSTALLATION
179. PARKING BRAKE CALIPER INSTALLATION
181. PARKING BRAKE DISC SERVICE
182. FRONT BRAKE PADS
183. PAD INSPECTION
184. BRAKE BURNISHING PROCEDURE
185. FRONT CALIPER SERVICE
186. CALIPER DISASSEMBLY
187. CALIPER INSPECTION
188. CALIPER ASSEMBLY
190. FRONT BRAKE DISC
192. REAR BRAKE PADS
193. PAD INSTALLATION
194. REAR CALIPER SERVICE
195. CALIPER INSPECTION
196. CALIPER INSTALLATION
197. REAR BRAKE DISC
199. TROUBLESHOOTING
203. GENERAL INFORMATION
204. 48 VOLT FUSE AND RELAY LOCATION
205. 12 VOLT AUXILIARY POWER OUTLET
206. SWITCHES / CONTROLS
207. DIRECTION SELECTOR SWITCH (F / N / R)
208. DRIVE MODE SWITCH (HIGH, MAX RANGE, LOW)
209. DIFFERENTIAL SOLENOID / SOLENOID DRIVER ...
211. BRAKE LIGHT SWITCH (HYDRAULIC)
212. INDICATOR LIGHT CIRCUITS
213. INDICATOR LAMP REPLACEMENT
214. INDICATOR LIGHTS
215. BATTERY DISCHARGE INDICATOR
216. CHARGE STATUS INDICATOR
217. DIGITAL WRENCH DIAGNOSTIC SOFTWARE
218. ALL WHEEL DRIVE (AWD) COIL
219. HEADLIGHTS
220. HEADLIGHT HOUSING REMOVAL
221. TAIL LIGHT / BRAKE LIGHT
222. 48 VDC - 14 VDC CONVERTER
223. SYSTEM WIRING DIAGRAMS
224. BATTERY SYSTEM WIRING DIAGRAM
225. DRIVE MOTOR ENCODER SYSTEM WIRING DIAGRA...
226. BATTERY CHARGING SYSTEM WIRING DIAGRAM
227. AUXILIARY (ACCESSORY) BATTERY SYSTEM WIR...
228. 14.0 VOLT SYSTEM WIRING DIAGRAM
229. LIGHTING SYSTEM WIRING DIAGRAM
230. PARKING BRAKE SYSTEM WIRING DIAGRAM
231. AWD SYSTEM WIRING DIAGRAM
232. AWD / 2WD / TURF SWITCH CONTACTS
233. DIRECTION SELECTOR - SYSTEM WIRING DIAGR...
234. DIRECTION SELECTOR SWITCH CONTACTS
235. DRIVE MODE (HIGH / MAX RANGE / LOW) - SY...
236. ACCELERATOR PEDAL POSITION SENSOR - SYST...
237. MAIN FUSE BOX
238. DIAGNOSTIC TROUBLE CODES

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7. Table of Contents
9. SPECIAL INFORMATION REGARDING THE RANGER...
10. VEHICLE IDENTIFICATION
11. VEHICLE AND MOTOR SERIAL NUMBER LOCATION...
12. VEHICLE INFORMATION
13. REPLACEMENT KEYS
14. GENERAL SPECIFICATIONS
17. FEATURES AND CONTROLS
18. BATTERY DISCHARGE INDICATOR
19. CHARGE STATUS INDICATOR
20. HOUR METER
22. INDICATOR LIGHT PANEL
23. WINDSHIELD
24. BATTERY SAFETY
25. BATTERY COMPARTMENT WARNING LABEL
26. BATTERY MAINTENANCE
27. BATTERY CONTACTOR FASTENER TORQUE
28. BATTERY WATER LEVEL
29. BATTERY TESTING - OVERVIEW
30. BASIC DISCHARGER INSTRUCTIONS
31. BATTERY DISCHARGE AND TESTING PROCEDURE
33. BATTERY SPECIFIC GRAVITY TEST
34. BATTERY REMOVAL AND INSTALLATION
35. BATTERY TERMINAL ORIENTATION AND CABLE R...
37. BATTERY CABLE REMOVAL
38. BATTERY CABLE INSTALLATION
39. BATTERY STORAGE
40. BATTERY CHARGER LED FUNCTION
41. SPECIFIC GRAVITY / CHARGE PERCENTAGE TAB...
42. REFERENCE
43. STANDARD BOLT TORQUE SPECIFICATION
48. PERIODIC MAINTENANCE CHART
50. SERVICE PRODUCTS AND LUBRICANTS
51. GENERAL VEHICLE INSPECTION AND MAINTENAN...
52. FLUID MAINTENANCE REFERENCES
53. FINAL DRIVE / WHEEL AND TIRE
54. CV SHAFT BOOT INSPECTION
55. GEARCASE MAINTENANCE
56. TRANSAXLE (REAR GEARCASE) LUBRICANT
58. STEERING
59. TOE ADJUSTMENT
61. SUSPENSION
62. BRAKE SYSTEM
63. PARKING BRAKE ADJUSTMENT
64. PARKING BRAKE PAD INSPECTION
65. ELECTRICAL SYSTEM
68. SPECIAL TOOLS
69. SAFETY INFORMATION
70. SPECIFICATIONS
71. DRIVE MOTOR
72. DRIVE MOTOR SERVICE
73. DRIVE MOTOR INSTALLATION
74. DRIVE MOTOR DISASSEMBLY
76. ROTOR REMOVAL
77. BEARING REPLACEMENT
78. DRIVE MOTOR ASSEMBLY
79. DRIVE MOTOR BENCH TESTS
82. GENERAL SPECIFICATIONS
83. COMPONENT LOCATIONS
84. EXPLODED VIEWS
85. DASH SWITCHES AND INSTRUMENTS
86. DASH MOUNTING
87. HOOD / FRONT FASCIA / MIRRORS
88. SEAT MOUNTING / SEAT BELTS
89. FLOOR / REAR FENDER / SIDE PANEL / CORNE...
90. CARGO BOX / TAILGATE / CARGO BOX SUPPORT
91. CAB FRAME EXPLODED VIEW
92. BODY COMPONENT REMOVAL
93. CARGO BOX INSTALLATION
95. STEERING
96. SUSPENSION
98. FRONT STRUT CARTRIDGE REPLACEMENT
99. FRONT STRUT EXPLODED VIEW
100. REAR A-ARM REMOVAL / REPLACEMENT
101. REAR A-ARM INSTALLATION
102. REAR A-ARM EXPLODED VIEW
103. EXPLODED VIEW
104. SHOCK REPLACEMENT
105. DECAL REPLACEMENT
108. SPECIAL TOOLS
109. FRONT & REAR HUB/WHEEL EXPLODED VIEW
110. PROP SHAFT SERVICE
112. PROP SHAFT INSTALLATION
113. PROP SHAFT U-JOINT INSTALLATION
115. FRONT HUB / BEARING
117. FRONT DRIVE SHAFT
118. FRONT DRIVE SHAFT INSTALLATION
119. FRONT HUB INSTALLATION
121. FRONT GEARCASE / CENTRALIZED HILLIARD
122. CENTRALIZED HILLIARD EXPLODED VIEW
124. GEARCASE REMOVAL
125. GEARCASE DISASSEMBLY / INSPECTION
129. GEARCASE REASSEMBLY / INSPECTION
132. BACKLASH PAD (THRUST PAD) ADJUSTMENT
133. GEARCASE INSTALLATION
134. REAR BEARING CARRIER
135. DISASSEMBLY
136. ASSEMBLY
138. REAR DRIVE SHAFT
139. DRIVE SHAFT SERVICE
141. INNER PLUNGING JOINT / BOOT REPLACEMENT
144. FRONT DRIVE SHAFT EXPLODED VIEW
145. REAR DRIVE SHAFT EXPLODED VIEW
148. SPECIFICATIONS
150. TRANSAXLE SERVICE
151. TRANSAXLE DISASSEMBLY
153. TRANSAXLE ASSEMBLY
154. TRANSAXLE INSTALLATION
156. TRANSAXLE AND DIFFERENTIAL EXPLODED VIEW...
157. TRANSAXLE EXPLODED VIEW, SHAFT AND GEAR ...
158. TRANSAXLE EXPLODED VIEW, DIFFERENTIAL
159. TRANSAXLE DIFFERENTIAL DISASSEMBLY / INS...
161. PLANETARY DIFFERENTIAL DISASSEMBLY
162. PLANETARY DIFFERENTIAL BUSHING REPLACEME...
164. PLANETARY DIFFERENTIAL ASSEMBLY
166. TROUBLESHOOTING
169. GENERAL SPECIFICATIONS
170. BRAKE SYSTEM SERVICE
171. BRAKE SYSTEM
172. BRAKE BLEEDING / FLUID CHANGE
173. MASTER CYLINDER
174. FOOT BRAKE PEDAL
175. PARKING BRAKE
176. PARKING BRAKE CALIPER SERVICE
177. CALIPER DISASSEMBLY / INSPECTION
178. NEW BRAKE PAD INSTALLATION
179. PARKING BRAKE CALIPER INSTALLATION
181. PARKING BRAKE DISC SERVICE
182. FRONT BRAKE PADS
183. PAD INSPECTION
184. BRAKE BURNISHING PROCEDURE
185. FRONT CALIPER SERVICE
186. CALIPER DISASSEMBLY
187. CALIPER INSPECTION
188. CALIPER ASSEMBLY
190. FRONT BRAKE DISC
192. REAR BRAKE PADS
193. PAD INSTALLATION
194. REAR CALIPER SERVICE
195. CALIPER INSPECTION
196. CALIPER INSTALLATION
197. REAR BRAKE DISC
199. TROUBLESHOOTING
203. GENERAL INFORMATION
204. 48 VOLT FUSE AND RELAY LOCATION
205. 12 VOLT AUXILIARY POWER OUTLET
206. SWITCHES / CONTROLS
207. DIRECTION SELECTOR SWITCH (F / N / R)
208. DRIVE MODE SWITCH (HIGH, MAX RANGE, LOW)
209. DIFFERENTIAL SOLENOID / SOLENOID DRIVER ...
211. BRAKE LIGHT SWITCH (HYDRAULIC)
212. INDICATOR LIGHT CIRCUITS
213. INDICATOR LAMP REPLACEMENT
214. INDICATOR LIGHTS
215. BATTERY DISCHARGE INDICATOR
216. CHARGE STATUS INDICATOR
217. DIGITAL WRENCH DIAGNOSTIC SOFTWARE
218. ALL WHEEL DRIVE (AWD) COIL
219. HEADLIGHTS
220. HEADLIGHT HOUSING REMOVAL
221. TAIL LIGHT / BRAKE LIGHT
222. 48 VDC - 14 VDC CONVERTER
223. SYSTEM WIRING DIAGRAMS
224. BATTERY SYSTEM WIRING DIAGRAM
225. DRIVE MOTOR ENCODER SYSTEM WIRING DIAGRA...
226. BATTERY CHARGING SYSTEM WIRING DIAGRAM
227. AUXILIARY (ACCESSORY) BATTERY SYSTEM WIR...
228. 14.0 VOLT SYSTEM WIRING DIAGRAM
229. LIGHTING SYSTEM WIRING DIAGRAM
230. PARKING BRAKE SYSTEM WIRING DIAGRAM
231. AWD SYSTEM WIRING DIAGRAM
232. AWD / 2WD / TURF SWITCH CONTACTS
233. DIRECTION SELECTOR - SYSTEM WIRING DIAGR...
234. DIRECTION SELECTOR SWITCH CONTACTS
235. DRIVE MODE (HIGH / MAX RANGE / LOW) - SY...
236. ACCELERATOR PEDAL POSITION SENSOR - SYST...
237. MAIN FUSE BOX
238. DIAGNOSTIC TROUBLE CODES

Description

The Polaris RANGER EV 2015 and RANGER EV 2016 Offroad Vehicle Service Manual is a comprehensive guide to help maintain and keep your vehicle running smoothly. It includes important safety information and detailed instructions on how to properly service and maintain your vehicle. The manual is organized into sections to make it easier to find what you are looking for. The manual starts with an introduction to the RANGER EV series, and then covers vehicle identification, vehicle and motor specifications, as well as basic maintenance and troubleshooting procedures. It also includes information on common parts and components, as well as step-by-step procedures on how to service and repair the vehicle. Additionally, the manual contains detailed diagrams and illustrations to help explain the procedures in greater detail. The Polaris RANGER EV 2015 and RANGER EV 2016 Offroad Vehicle Service Manual is an essential resource for anyone who wants to keep their vehicle in top working condition. It provides all the information needed to properly service and maintain your vehicle, and is an invaluable resource for anyone who owns one of these vehicles.

Also for: RANGER EV 2016

File size: 24.57 MB

Created: January 31, 2023

Last updated: March 23, 2023