Name: Polaris PREDATOR 2003 Service manual
Brand: Polaris
Rating: 5 (1 reviews)

6. Table of Contents
7. Model Identification
8. Publication Numbers
9. Predator Models
11. MAINTENANCE
13. Conversion table
14. Glossary of Terms
17. Periodic Maintenance Chart
19. Pre-Ride Inspection
21. Special Tools
24. Clutch Freeplay Adjustment
25. Idle speed adjustment
26. Fuel System
27. Compression Test
28. Battery Maintenance
30. Liquid cooling system
31. Cooling system hoses
32. Cooling system pressure test
33. Crankcase Breather Filter
34. Wheel alignment
35. BODY/SUSPENSION
36. BRAKES
37. Brake system inspection
41. Wheel Removal/Installation
42. Tire Inspection
45. Torque Specifications
46. ES50PL Service Data
48. Special Tools
49. Cooling System Specifications
50. Engine Removal
51. Engine Installation Notes
52. ES50PL Engine Lubrication
53. Oil pump priming
54. ES50PL Lubrication/Oil Flow
56. Engine disassembly
59. Cylinder Head
61. Cylinder head assembly
64. Piston removal
65. Cylinder inspection
72. Crankcase separation
73. Transmission
75. Crankshaft Runout Inspection
76. Crankcase
78. Crankcase reassembly
81. Camshaft timing
82. Cam Timing
87. Troubleshooting
88. Spark Plug Fouling Checklist
92. Fuel Flow Diagram
93. Carburetor Jetting
94. CV Carburetor System Function (4 Cycle)
96. Assembly, CV Carburetor
97. Carburetor cleaning
98. Carburetor inspection
99. Needle & Seat Leakage Test
100. Fuel Level
101. Troubleshooting
104. BODY ASSEMBLY EXPLODED VIEW
105. Steering Assembly, Exploded View
106. Front Hub Removal
107. Front Hub Assembly/Installation
108. Front hub installation
109. Steering Knuckle Removal/Installation
111. Front Hub Exploded View
112. A-ARM REPLACEMENT
113. Concentric Swing Arm Removal
114. Rear Axle Removal/Disassembly
116. Rear axle installation
118. Rear Swing Arm / Axle Exploded View
119. Steering Post Assembly/Decal Replacement
147. Special Tools
148. Brake System Service Notes
149. Hydraulic Brake System Operation
150. Fluid Replacement/Bleeding Procedure
152. Master Cylinder Removal
153. Master Cylinder Installation
155. Front Pad Assembly
156. Front Disc Inspection
157. Front caliper removal
159. Rear brake pad
160. Front/Rear Caliper Disassembly
162. Front/Rear Caliper Assembly
163. Rear Brake Disc Inspection
165. Front Brake System
166. Rear Brake System
169. Timing Check Procedure
170. Fan motor current draw
172. Ignition System Troubleshooting
173. Alternator output test
174. Flywheel Identification
176. Ignition System Testing
177. CHARGING SYSTEM TESTING FLOW CHART
179. Battery testing
180. Headlight housing replacement
181. Headlamp switch
182. Starter System Troubleshooting
185. Armature testing
187. Starter System Testing Flow Chart

Description

The Service Manual for the Polaris PREDATOR 2003 offroad vehicle provides detailed instructions for maintenance and repair. It covers all models of the Predator and includes a table of contents for easy navigation. The manual is divided into sections, such as engine lubrication, wheel and tire maintenance, electrical system maintenance, and troubleshooting. It also includes a conversion table for metric and English measurements, as well as a parts list and diagrams. In addition to providing detailed instructions for maintenance and repair, the Service Manual also includes safety information and a section on operating the vehicle. It explains the safety precautions to take when operating the vehicle, and provides tips for driving in various conditions. The Service Manual also includes a section on off-road vehicle laws, and a section on how to properly store the vehicle when it is not in use.

File size: 100.55 MB

Created: January 31, 2023

Last updated: March 23, 2023