Name: Polaris IQ 2007 Service Manual
Brand: Polaris
Rating: 5 (1 reviews)

Page Mode Classic Mode

4. Table of Contents
5. SPECIFICATIONS
7. 2007 600 HO SWITCHBACK
9. 2007 600 HO RMK
11. 2007 600 HO IQ CFI
13. 2007 600 HO SWITCHBACK CFI
15. 2007 600 HO IQ LX CFI
17. 2007 600 HO IQ TOURING CFI
19. 2007 700 HO IQ DRAGON
21. 2007 700 HO RMK DRAGON
23. 2008 IQ SHIFT
25. 2008 600 RMK 144 / 600 RMK SHIFT 155
27. 2008 600 DRAGON IQ
29. 2008 600 SWITCHBACK / 600 DRAGON SWITCHB...
31. 2008 600 IQ LX
33. 2008 600 IQ TOURING
35. 2008 600 RMK 155
37. 2008 700 IQ / 700 DRAGON IQ
39. 2008 700 SWITCHBACK / 700 DRAGON SWITCHB...
43. DRAGON RMK 155 / 163
47. SNOWMOBILE NUMBER DESIGNATIONS
48. VEHICLE IDENTIFICATION NUMBER (VIN)
49. PUBLICATION PART NUMBERS
50. ENGINE DATA FORMULAS
51. COMPRESSION RATIO EXAMPLE
52. TORQUE CONVERSION
53. GENERAL REFERENCE
54. SAE TAP DRILL SIZES
55. MEASUREMENT CONVERSION CHART
56. SERVICE PRECAUTIONS
58. Maintenance
59. PERIODIC MAINTENANCE
61. MAINTENANCE PRODUCTS
62. DRIVE / DRIVEN CLUTCHES
63. TORQUE STOP ADJUSTMENT
64. ENGINE MAINTENANCE
65. OIL PUMP ADJUSTMENT - CARBURETED MODELS
66. OIL PUMP ADJUSTMENT - CFI MODELS
68. OIL PUMP BLEEDING
69. FUEL FILTER - CFI MODELS
70. FUEL TANK VENT SYSTEM
71. CHASSIS LUBRICATION
72. THROTTLE CABLE
73. BRAKE SYSTEM MAINTENANCE
74. THROTTLE LEVER FREE-PLAY - CFI MODELS
75. STEERING / SUSPENSION MAINTENANCE
76. SKI / SKI SKAG FASTENERS
77. TRACK ALIGNMENT
78. ELECTRICAL SYSTEMS
81. SERVICE WARNINGS AND PRECAUTIONS
82. CARBURETOR FUEL SYSTEMS
85. MIKUNI TM CARBURETOR
86. Jetting guidelines
87. Jet needle
89. FUEL PUMP
90. CARBURETOR SERVICE
93. CARBURETOR ADJUSTMENT
94. CLEANFIRE™ FUEL INJECTION
95. DIAGNOSTIC TROUBLE CODES (DTCS)
97. MFD BLINK CODES
98. CFI CLUTCH GUARD ELECTRICAL CENTER
99. 34 Pin CNA ECU Connector
100. 26 Pin CNB ECU Connector
101. CHASSIS RELAY
102. THROTTLE / IGNITION KILL SYSTEM
103. VEHICLE SPEED SENSOR
104. EXHAUST TEMPERATURE SENSOR
105. STATOR ASSEMBLY
106. EXHAUST VALVE SOLENOID
107. ENGINE COOLANT TEMPERATURE SENSOR
108. FUEL RAIL BLEEDING / PRESSURE TESTING
109. FUEL TANK PRESSURE TEST
111. 2007 700 CFI FUEL SYSTEM
113. CFI "DROP IN PUMP" FUEL SUPPLY (TYPICAL)
114. THROTTLE BODY REMOVAL
115. DIGITAL WRENCH DIAGNOSTIC SOFTWARE
116. UPDATING DIGITAL WRENCH
117. VERSION / FILESET IDENTIFICATION
121. ENGINE SPECIFICATIONS
122. ENGINE SPECIFICATIONS
123. COMPONENT TORQUE SEQUENCES
124. ENGINE INSPECTIONS
125. PISTON INSPECTION
126. MAIN BEARING
127. CRANKSHAFT INDEX
128. CYLINDER HONING
129. CRANKSHAFT TRUING
130. RECOIL ASSEMBLY
131. EXHAUST VALVE MAINTENANCE
132. ENGINE MOUNTING SYSTEMS
133. 2007 IQ 600 CFI ENGINE MOUNTING
134. 2008 IQ CARBURETED ENGINE MOUNTING
135. 2007 700 CFI / 2008 IQ CFI ENGINE MOUNTI...
136. ENGINE COMPONENT ASSEMBLIES
137. 600 HO Carbureted Recoil / Magneto
138. 600 HO Carbureted Pistons / Crankshaft
139. 600 HO Carbureted Crankcase
140. 600 HO Carbureted Water / Oil Pump
141. 2007 - 2008 600 / 700 CFI CYLINDER HEAD ...
143. 2008 800 CFI CYLINDER HEAD / CYLINDER / ...
146. 2007 - 2008 600 / 700 CFI CRANKCASE / CR...
148. 2008 800 CFI CRANKCASE / CRANKSHAFT
152. ENGINE REMOVAL (TYPICAL)
155. ENGINE INSTALLATION (TYPICAL)
160. COOLING SYSTEMS
167. EXHAUST SYSTEMS
169. GEAR RATIO SPEED CHARTS
170. DRIVE GEARS AND CHAINS
171. 8.373 CHAINCASE
172. CHAINCASE DISASSEMBLY
173. PVT System
174. DRIVE TRAIN
175. ELECTRONIC SPEEDOMETER DRIVE TRAIN ASSEM...
176. DRIVESHAFT REMOVAL/INSTALLATION
177. BRAKE SYSTEM
178. GENERAL GUIDELINES
179. MASTER CYLINDER / LEVER SERVICE
180. BRAKE LINE REPLACEMENT
181. BRAKE LIGHT SWITCH REPLACEMENT
182. CALIPER ASSEMBLY
185. PVT SYSTEM
186. FINAL GEARING
187. GENERAL INFORMATION
188. DRIVE CLUTCH SPRINGS
189. SPRING FREE LENGTH
190. PERC TEAM LWT DRIVEN HELIXES (24 FIN)
191. TEAM DRIVEN SPRINGS
192. DRIVE BELTS
193. BELT WEAR / BURN DIAGNOSTICS
194. DRIVE BELT REMOVAL - TEAM DRIVEN CLUTCH
195. PVT SYSTEM ADJUSTMENTS
196. DRIVE CLUTCH
197. DRIVE CLUTCH DISASSEMBLY
198. ROLLER REMOVAL
199. CLUTCH ASSEMBLY
200. SPIDER INDEXING
201. DRIVE CLUTCH INSTALLATION
202. TEAM LWT COMPONENTS
204. Shocks
205. OVERVIEW / SPECIFICATIONS
206. ADJUSTABLE SHOCKS
207. IQ REAR SUSPENSION SHOCK ROD
208. FRONT SUSPENSION ASSEMBLY ILLUSTRATIONS
209. IQ FIXED STEERING POST ASSEMBLY
210. IQ RIDER SELECT STEERING POST ASSEMBLY
211. IQ STEERING LINKAGE
212. HANDLEBAR ASSEMBLIES
213. ADJUSTMENT PROCEDURES
214. ROD ENDS
216. REAR SUSPENSION ASSEMBLY ILLUSTRATIONS
239. REAR SUSPENSION OPERATION
240. REAR SUSPENSION ADJUSTMENTS
241. LIMITER STRAP ADJUSTMENT
242. IQ 121 HEAVY TORSION SPRING INSTALLATION
243. M-10 SUSPENSION
245. RAIL SLIDERS
247. SPECIAL TOOLS
248. VALVE SHIMS
249. FOX™ SHOCK VALVE PART NUMBERS
250. WALKER EVANS SHOCK VALVE PART NUMBERS
251. WALKER EVANS SHOCK VALVE PART NUMBERS - ...
252. VALVE SHIM ARRANGEMENT
253. SPECIFICATIONS
260. OPTIONAL SHOCK SETTINGS
261. SHOCK MAINTENANCE
263. RYDE FX AIR 2.0 SHOCK ASSEMBLY
265. WALKER EVANS AIR SHOCK DISASSEMBLY
266. WALKER EVANS REMOTE RESERVOIR / PIGGY BA...
267. WALKER EVANS REMOTE RESERVOIR / PIGGY BA...
268. RYDE FX REMOTE RESERVOIR SHOCK DISASSEMB...
269. RYDE FX REMOTE RESERVOIR SHOCK ASSEMBLY
271. RYDE FX MONO-TUBE SHOCK DISASSEMBLY
272. RYDE FX MONO-TUBE SHOCK ASSEMBLY
273. FOX PS-5 ASSEMBLY
275. IQ CHASSIS COMPONENTS
276. HOOD ASSEMBLY
277. FRONT BUMPER ASSEMBLY (TYPICAL)
278. RMK TUNNEL
279. FENDERS AND SIDE PANELS
280. SEAT ASSEMBLIES
281. 2007 IQ TOURING SEAT ASSEMBLY
282. 2008 IQ TOURING SEAT ASSEMBLY
283. SEAT COVER REPLACEMENT
284. DECAL INSTALLATION
287. Battery and Electrical Systems
288. CONVENTIONAL BATTERY
289. BATTERY TESTING
290. IGNITION TIMING
291. IGNITION TIMING CHART
292. THROTTLE POSITION SENSOR (TPS)
293. TPS ADJUSTMENT - CARBURETED MODELS
295. TPS IDLE SPEED ADJUSTMENT - CFI MODELS
296. ELECTRIC START - IQ CARBURETED / CFI
297. SYSTEM SCHEMATIC - CFI
298. STARTER MOTOR / FLEX DRIVE ASSEMBLY
299. IQ BATTERY BOX ASSEMBLY
300. CARBURETED ELECTRICAL SYSTEMS
301. 2007 600 HO REGULATOR / RECTIFIER
302. 2008 IQ SHIFT REGULATOR / RECTIFIER
303. DIAGNOSTIC PLUGS
304. Altitude setting

Page 1 of 325

Go to page 325

1 2 3 4 5

4. Table of Contents
5. SPECIFICATIONS
7. 2007 600 HO SWITCHBACK
9. 2007 600 HO RMK
11. 2007 600 HO IQ CFI
13. 2007 600 HO SWITCHBACK CFI
15. 2007 600 HO IQ LX CFI
17. 2007 600 HO IQ TOURING CFI
19. 2007 700 HO IQ DRAGON
21. 2007 700 HO RMK DRAGON
23. 2008 IQ SHIFT
25. 2008 600 RMK 144 / 600 RMK SHIFT 155
27. 2008 600 DRAGON IQ
29. 2008 600 SWITCHBACK / 600 DRAGON SWITCHB...
31. 2008 600 IQ LX
33. 2008 600 IQ TOURING
35. 2008 600 RMK 155
37. 2008 700 IQ / 700 DRAGON IQ
39. 2008 700 SWITCHBACK / 700 DRAGON SWITCHB...
43. DRAGON RMK 155 / 163
47. SNOWMOBILE NUMBER DESIGNATIONS
48. VEHICLE IDENTIFICATION NUMBER (VIN)
49. PUBLICATION PART NUMBERS
50. ENGINE DATA FORMULAS
51. COMPRESSION RATIO EXAMPLE
52. TORQUE CONVERSION
53. GENERAL REFERENCE
54. SAE TAP DRILL SIZES
55. MEASUREMENT CONVERSION CHART
56. SERVICE PRECAUTIONS
58. Maintenance
59. PERIODIC MAINTENANCE
61. MAINTENANCE PRODUCTS
62. DRIVE / DRIVEN CLUTCHES
63. TORQUE STOP ADJUSTMENT
64. ENGINE MAINTENANCE
65. OIL PUMP ADJUSTMENT - CARBURETED MODELS
66. OIL PUMP ADJUSTMENT - CFI MODELS
68. OIL PUMP BLEEDING
69. FUEL FILTER - CFI MODELS
70. FUEL TANK VENT SYSTEM
71. CHASSIS LUBRICATION
72. THROTTLE CABLE
73. BRAKE SYSTEM MAINTENANCE
74. THROTTLE LEVER FREE-PLAY - CFI MODELS
75. STEERING / SUSPENSION MAINTENANCE
76. SKI / SKI SKAG FASTENERS
77. TRACK ALIGNMENT
78. ELECTRICAL SYSTEMS
81. SERVICE WARNINGS AND PRECAUTIONS
82. CARBURETOR FUEL SYSTEMS
85. MIKUNI TM CARBURETOR
86. Jetting guidelines
87. Jet needle
89. FUEL PUMP
90. CARBURETOR SERVICE
93. CARBURETOR ADJUSTMENT
94. CLEANFIRE™ FUEL INJECTION
95. DIAGNOSTIC TROUBLE CODES (DTCS)
97. MFD BLINK CODES
98. CFI CLUTCH GUARD ELECTRICAL CENTER
99. 34 Pin CNA ECU Connector
100. 26 Pin CNB ECU Connector
101. CHASSIS RELAY
102. THROTTLE / IGNITION KILL SYSTEM
103. VEHICLE SPEED SENSOR
104. EXHAUST TEMPERATURE SENSOR
105. STATOR ASSEMBLY
106. EXHAUST VALVE SOLENOID
107. ENGINE COOLANT TEMPERATURE SENSOR
108. FUEL RAIL BLEEDING / PRESSURE TESTING
109. FUEL TANK PRESSURE TEST
111. 2007 700 CFI FUEL SYSTEM
113. CFI "DROP IN PUMP" FUEL SUPPLY (TYPICAL)
114. THROTTLE BODY REMOVAL
115. DIGITAL WRENCH DIAGNOSTIC SOFTWARE
116. UPDATING DIGITAL WRENCH
117. VERSION / FILESET IDENTIFICATION
121. ENGINE SPECIFICATIONS
122. ENGINE SPECIFICATIONS
123. COMPONENT TORQUE SEQUENCES
124. ENGINE INSPECTIONS
125. PISTON INSPECTION
126. MAIN BEARING
127. CRANKSHAFT INDEX
128. CYLINDER HONING
129. CRANKSHAFT TRUING
130. RECOIL ASSEMBLY
131. EXHAUST VALVE MAINTENANCE
132. ENGINE MOUNTING SYSTEMS
133. 2007 IQ 600 CFI ENGINE MOUNTING
134. 2008 IQ CARBURETED ENGINE MOUNTING
135. 2007 700 CFI / 2008 IQ CFI ENGINE MOUNTI...
136. ENGINE COMPONENT ASSEMBLIES
137. 600 HO Carbureted Recoil / Magneto
138. 600 HO Carbureted Pistons / Crankshaft
139. 600 HO Carbureted Crankcase
140. 600 HO Carbureted Water / Oil Pump
141. 2007 - 2008 600 / 700 CFI CYLINDER HEAD ...
143. 2008 800 CFI CYLINDER HEAD / CYLINDER / ...
146. 2007 - 2008 600 / 700 CFI CRANKCASE / CR...
148. 2008 800 CFI CRANKCASE / CRANKSHAFT
152. ENGINE REMOVAL (TYPICAL)
155. ENGINE INSTALLATION (TYPICAL)
160. COOLING SYSTEMS
167. EXHAUST SYSTEMS
169. GEAR RATIO SPEED CHARTS
170. DRIVE GEARS AND CHAINS
171. 8.373 CHAINCASE
172. CHAINCASE DISASSEMBLY
173. PVT System
174. DRIVE TRAIN
175. ELECTRONIC SPEEDOMETER DRIVE TRAIN ASSEM...
176. DRIVESHAFT REMOVAL/INSTALLATION
177. BRAKE SYSTEM
178. GENERAL GUIDELINES
179. MASTER CYLINDER / LEVER SERVICE
180. BRAKE LINE REPLACEMENT
181. BRAKE LIGHT SWITCH REPLACEMENT
182. CALIPER ASSEMBLY
185. PVT SYSTEM
186. FINAL GEARING
187. GENERAL INFORMATION
188. DRIVE CLUTCH SPRINGS
189. SPRING FREE LENGTH
190. PERC TEAM LWT DRIVEN HELIXES (24 FIN)
191. TEAM DRIVEN SPRINGS
192. DRIVE BELTS
193. BELT WEAR / BURN DIAGNOSTICS
194. DRIVE BELT REMOVAL - TEAM DRIVEN CLUTCH
195. PVT SYSTEM ADJUSTMENTS
196. DRIVE CLUTCH
197. DRIVE CLUTCH DISASSEMBLY
198. ROLLER REMOVAL
199. CLUTCH ASSEMBLY
200. SPIDER INDEXING
201. DRIVE CLUTCH INSTALLATION
202. TEAM LWT COMPONENTS
204. Shocks
205. OVERVIEW / SPECIFICATIONS
206. ADJUSTABLE SHOCKS
207. IQ REAR SUSPENSION SHOCK ROD
208. FRONT SUSPENSION ASSEMBLY ILLUSTRATIONS
209. IQ FIXED STEERING POST ASSEMBLY
210. IQ RIDER SELECT STEERING POST ASSEMBLY
211. IQ STEERING LINKAGE
212. HANDLEBAR ASSEMBLIES
213. ADJUSTMENT PROCEDURES
214. ROD ENDS
216. REAR SUSPENSION ASSEMBLY ILLUSTRATIONS
239. REAR SUSPENSION OPERATION
240. REAR SUSPENSION ADJUSTMENTS
241. LIMITER STRAP ADJUSTMENT
242. IQ 121 HEAVY TORSION SPRING INSTALLATION
243. M-10 SUSPENSION
245. RAIL SLIDERS
247. SPECIAL TOOLS
248. VALVE SHIMS
249. FOX™ SHOCK VALVE PART NUMBERS
250. WALKER EVANS SHOCK VALVE PART NUMBERS
251. WALKER EVANS SHOCK VALVE PART NUMBERS - ...
252. VALVE SHIM ARRANGEMENT
253. SPECIFICATIONS
260. OPTIONAL SHOCK SETTINGS
261. SHOCK MAINTENANCE
263. RYDE FX AIR 2.0 SHOCK ASSEMBLY
265. WALKER EVANS AIR SHOCK DISASSEMBLY
266. WALKER EVANS REMOTE RESERVOIR / PIGGY BA...
267. WALKER EVANS REMOTE RESERVOIR / PIGGY BA...
268. RYDE FX REMOTE RESERVOIR SHOCK DISASSEMB...
269. RYDE FX REMOTE RESERVOIR SHOCK ASSEMBLY
271. RYDE FX MONO-TUBE SHOCK DISASSEMBLY
272. RYDE FX MONO-TUBE SHOCK ASSEMBLY
273. FOX PS-5 ASSEMBLY
275. IQ CHASSIS COMPONENTS
276. HOOD ASSEMBLY
277. FRONT BUMPER ASSEMBLY (TYPICAL)
278. RMK TUNNEL
279. FENDERS AND SIDE PANELS
280. SEAT ASSEMBLIES
281. 2007 IQ TOURING SEAT ASSEMBLY
282. 2008 IQ TOURING SEAT ASSEMBLY
283. SEAT COVER REPLACEMENT
284. DECAL INSTALLATION
287. Battery and Electrical Systems
288. CONVENTIONAL BATTERY
289. BATTERY TESTING
290. IGNITION TIMING
291. IGNITION TIMING CHART
292. THROTTLE POSITION SENSOR (TPS)
293. TPS ADJUSTMENT - CARBURETED MODELS
295. TPS IDLE SPEED ADJUSTMENT - CFI MODELS
296. ELECTRIC START - IQ CARBURETED / CFI
297. SYSTEM SCHEMATIC - CFI
298. STARTER MOTOR / FLEX DRIVE ASSEMBLY
299. IQ BATTERY BOX ASSEMBLY
300. CARBURETED ELECTRICAL SYSTEMS
301. 2007 600 HO REGULATOR / RECTIFIER
302. 2008 IQ SHIFT REGULATOR / RECTIFIER
303. DIAGNOSTIC PLUGS
304. Altitude setting

Description

The Service Manual of the Polaris IQ 2007 and IQ 2008 Offroad Vehicle is a comprehensive resource for repair and maintenance. It includes detailed specifications, diagrams, and troubleshooting tips for all models. The manual covers the 2007 600 HO Switchback, 2007 600 HO RMK, 2007 600 HO IQ CFI, 2007 600 HO IQ Dragon Switchback, 2008 600 HO IQ Dragon RMK, 2008 600 HO IQ Dragon Switchback, and 2008 800 HO IQ Dragon models. The manual provides step-by-step instructions on how to manage, maintain, and diagnose problems with the Polaris IQ. It covers topics such as engine, fuel system, electrical system, brakes, drivetrain, and suspension. It also provides troubleshooting tips, preventive maintenance, and service reminders. With the help of this Service Manual, you can easily identify and fix any problems with the Polaris IQ. It is an invaluable resource for anyone who owns or services a Polaris IQ.

Also for: IQ 2008

File size: 13.27 MB

Created: January 30, 2023

Last updated: March 22, 2023