Name: Polaris 2011 RANGER RZR Service Manual
Brand: Polaris
Rating: 5 (1 reviews)

Page Mode Classic Mode

6. Table of Contents
7. General information
8. VEHICLE INFORMATION
9. GENERAL SPECIFICATIONS
15. MISC. SPECIFICATIONS AND CHARTS
16. STANDARD TORQUE SPECIFICATIONS
17. SAE TAP / DRILL SIZES
18. GLOSSARY OF TERMS
22. PERIODIC MAINTENANCE CHART
23. PRE-RIDE - 25 HOUR MAINTENANCE INTERVAL
24. 50 - 500 Hour Maintenance Interval
25. MAINTENANCE QUICK REFERENCE
26. MAINTENANCE QUICK REFERENCE, CONTINUED
27. GREASE LUBRICATION POINTS
28. LUBRICANTS / SERVICE PRODUCTS
29. GENERAL VEHICLE INSPECTION AND MAINTENAN...
30. FUEL SYSTEM AND AIR INTAKE
31. THROTTLE PEDAL INSPECTION
32. AIR FILTER SERVICE
34. ENGINE
35. ENGINE OIL AND FILTER SERVICE
36. ENGINE BREATHER HOSE INSPECTION
37. TRANSMISSION AND GEARCASES
39. FRONT GEARCASE LUBRICATION
40. REAR GEARCASE LUBRICATION
41. COOLING SYSTEM
42. COOLING SYSTEM PRESSURE TEST
43. Wheel installation
44. TIRE INSPECTION / PRESSURE
45. ELECTRICAL AND IGNITION SYSTEM
46. BATTERY INSTALLATION
47. ENGINE TO FRAME GROUND
48. TIE ROD END / WHEEL HUB INSPECTION
49. WHEEL TOE ADJUSTMENT
50. SUSPENSION (STANDARD)
51. SHOCK COMPRESSION ADJUSTMENT
52. SUSPENSION (WALKER EVANS™)
53. BRAKE SYSTEM
54. MAINTENANCE LOG
57. ENGINE SPECIFICATIONS
58. OIL PUMP / GEARS / ENGINE COVER
59. STATOR COVER / STARTER / WATER PUMP / LU...
60. CYLINDER / CYLINDER HEAD / PISTON
61. ENGINE EFI SENSORS / VALVE COVER / GENER...
62. ENGINE TORQUE SPECIFICATIONS
63. 800 EFI Engine Service Specifications
65. SPECIAL TOOLS
66. ENGINE COOLING SYSTEM
67. COOLING SYSTEM EXPLODED VIEW
68. COOLING SYSTEM BLEEDING PROCEDURE
69. GENERAL ENGINE SERVICE
70. OIL FLOW CHART
71. ENGINE REMOVAL
78. ENGINE / TRANSMISSION SEPARATION
79. ENGINE DISASSEMBLY AND INSPECTION
80. ROCKER ARMS / PUSH RODS
81. CYLINDER HEAD INSPECTION / WARP
82. CYLINDER HEAD DISASSEMBLY
83. VALVE INSPECTION
84. COMBUSTION CHAMBER
86. CYLINDER HEAD REASSEMBLY
87. VALVE SEALING TEST
88. PISTON REMOVAL
89. CYLINDER INSPECTION
90. CYLINDER HONE SELECTION AND HONING PROCE...
91. PISTON-TO-CYLINDER CLEARANCE
92. PISTON RING INSTALLED GAP
93. FLYWHEEL / STATOR REMOVAL / INSPECTION
101. CAMSHAFT INSPECTION
102. ENGINE REASSEMBLY
111. FLYWHEEL / STATOR INSTALLATION
113. OIL PUMP PRIMING
114. ENGINE INSTALLATION
115. ENGINE BREAK-IN PERIOD
116. TROUBLESHOOTING
119. GENERAL INFORMATION
121. SERVICE NOTES
122. EFI SYSTEM EXPLODED VIEW
123. EFI SYSTEM COMPONENT LOCATIONS
125. FUEL TANK
126. FUEL LINES - QUICK CONNECT
127. INITIAL PRIMING / STARTING PROCEDURE
128. TEMP / MANIFOLD ABSOLUTE PRESSURE SENSOR...
129. CRANKSHAFT POSITION SENSOR (CPS)
130. CPS REPLACEMENT
133. FUEL INJECTORS
134. Fuel injector service
135. FUEL INJECTOR REPLACEMENT
136. FUEL PUMP
137. FUEL PUMP TEST
138. FUEL PUMP REPLACEMENT
141. FUEL TANK REMOVAL (RZR / RZR S)
143. FUEL TANK REMOVAL (RZR 4)
145. FUEL TANK INSTALLATION
146. IDLE AIR CONTROL (IAC)
147. THROTTLE POSITION SENSOR (TPS)
148. TPS REPLACEMENT
150. CAMSHAFT PHASE SENSOR
151. ENGINE COOLANT TEMPERATURE SENSOR (ECT)
152. IGNITION COIL
153. EFI DIAGNOSTICS
156. EFI TROUBLESHOOTING
157. DIGITAL WRENCH™ OPERATION
158. DIGITAL WRENCH™ - DIAGNOSTIC CONNECTOR
159. DIGITAL WRENCH™ UPDATES
160. DIGITAL WRENCH™ FEATURE MAP
161. ENGINE CONTROLLER REPROGRAMMING (REFLASH...
165. EFI SYSTEM ELECTRICAL OPERATION
168. TORQUE SPECIFICATIONS
169. CAB FRAME (RZR / RZR S)
170. CAB FRAME (RZR 4)
171. BODY EXPLODED VIEWS
172. DASH INSTRUMENTS / CONTROLS / GLOVEBOX
173. HOOD / FRONT BODY WORK
175. SEAT ASSEMBLY
176. SEAT BELTS / MOUNTING (RZR 4)
177. FLOOR / ROCKER PANELS (RZR / RZR S)
178. FLOOR / ROCKER PANELS (RZR 4)
179. REAR CARGO BOX / FENDERS (RZR / RZR S)
180. REAR CARGO BOX / FENDERS (RZR 4)
181. CHASSIS / MAIN FRAME (RZR / RZR S)
182. CHASSIS / MAIN FRAME (RZR 4)
183. BODY COMPONENT REMOVAL
184. REAR BUMPER
185. REAR FENDER, FLAIR AND TIE DOWN REMOVAL
186. ROCKER PANELS, CONSOLE AND FLOOR
187. STEERING ASSEMBLY
188. STEERING WHEEL REMOVAL (NON-EPS MODELS)
189. STEERING SHAFT BEARING REPLACEMENT
190. ELECTRONIC POWER STEERING ASSEMBLY
191. UPPER STEERING SHAFT REMOVAL (EPS MODELS...
192. STEERING WHEEL REMOVAL (EPS MODELS)
194. POWER STEERING UNIT INSTALLATION
195. UPPER STEERING SHAFT INSTALLATION (EPS M...
196. FRONT A-ARMS
197. EXPLODED VIEW
198. BALL JOINT SERVICE
199. INSTALLATION
200. EXPLODED VIEW
201. REAR A-ARMS
202. INSTALLATION
203. EXPLODED VIEW
204. REAR STABILIZER BAR (RZR)
205. REAR STABILIZER BAR (RZR S / RZR 4)
206. Decal replacement
207. EXPLODED VIEW (RZR 4)
208. FOX™ SHOCK EXPLODED VIEWS
209. FOX™ 2.0 'PIGGYBACK' SHOCK (RZR 4)
210. FOX™ SHOCK SERVICE
212. FOX™ SHOCK REBUILD INFORMATION
213. FOX™ SHOCK DISASSEMBLY
215. FOX™ SHOCK REBUILD
216. FOX™ SHOCK REASSEMBLY
219. WALKER EVANS™ SHOCK EXPLODED VIEW
220. WALKER EVANS™ SHOCK SERVICE
221. WALKER EVANS™ SHOCK REBUILD INFORMATION
222. WALKER EVANS™ SHOCK DISASSEMBLY
224. WALKER EVANS™ SHOCK ASSEMBLY
229. SPECIAL TOOLS AND SUPPLIES
230. DRIVEN CLUTCH OPERATION
231. OVERHEATING / DIAGNOSIS
232. PVT SYSTEM SERVICE
233. PVT DISASSEMBLY
234. PVT ASSEMBLY
235. CLUTCH OFFSET PROCEDURE
237. DRIVE BELT
238. DRIVE CLUTCH SERVICE
239. SHIFT WEIGHTS
240. CLUTCH DISASSEMBLY
241. ROLLER, PIN, AND THRUST WASHER INSPECTIO...
242. BUTTON TO TOWER CLEARANCE INSPECTION
243. CLUTCH INSPECTION
244. MOVEABLE SHEAVE BUSHING INSPECTION
246. CLUTCH ASSEMBLY
248. DRIVEN CLUTCH SERVICE
250. CLUTCH ASSEMBLY
251. TROUBLESHOOTING
255. SPECIAL TOOLS
256. BEARING REPLACEMENT
257. BEARING CARRIER INSTALLATION
259. FRONT DRIVE SHAFT
260. DRIVE SHAFT / CV JOINT HANDLING TIPS
261. INNER PLUNGING JOINT / BOOT REPLACEMENT
263. DRIVE SHAFT INSTALLATION
264. PROPSHAFT SERVICE
265. REMOVAL / INSTALLATION (RZR 4)
266. SUPPORT BEARING REPLACEMENT (RZR 4)
267. PROPSHAFT U-JOINT SERVICE
269. FRONT GEARCASE / CENTRALIZED HILLIARD
270. ALL WHEEL DRIVE OPERATION
271. AWD DIAGNOSIS
272. Gearcase removal
275. GEARCASE ASSEMBLY
277. GEARCASE INSTALLATION
279. REAR BEARING CARRIER
280. BEARING REPLACEMENT
281. BEARING CARRIER INSTALLATION
282. REAR DRIVE SHAFT
283. OUTER CV JOINT / BOOT REPLACEMENT
286. INNER PLUNGING JOINT / BOOT REPLACEMENT
288. Drive shaft exploded view
290. REAR GEARCASE
291. GEARCASE DISASSEMBLY
293. GEARCASE ASSEMBLY
294. GEARCASE INSTALLATION
295. GEARCASE EXPLODED VIEW
296. REAR GEARCASE (RZR S INT'L)
297. GEARCASE REMOVAL
298. GEARCASE DISASSEMBLY
302. DIFFERENTIAL DISASSEMBLY
303. DIFFERENTIAL ASSEMBLY
304. GEARCASE ASSEMBLY
306. GEARCASE INSTALLATION
307. GEARCASE EXPLODED VIEW
308. WHEEL HUBS
311. TORQUE VALUES / SPECIFICATIONS
312. SHIFT CABLE INSPECTION / ADJUSTMENT
313. TRANSMISSION SERVICE
316. TRANSFER CASE REASSEMBLY
318. TRANSMISSION SHIFT HOUSING DISASSEMBLY
322. TRANSMISSION SHIFT HOUSING REASSEMBLY
327. TROUBLESHOOTING
328. TRANSMISSION EXPLODED VIEW
332. BRAKE SYSTEM SERVICE NOTES
333. HYDRAULIC BRAKE SYSTEM OPERATION
334. BRAKE SYSTEM EXPLODED VIEW
335. MASTER CYLINDER
336. BRAKE BLEEDING / FLUID CHANGE
337. FRONT BRAKE PADS
339. BRAKE BURNISHING PROCEDURE
340. FRONT CALIPER SERVICE
341. CALIPER REMOVAL
342. CALIPER DISASSEMBLY
343. CALIPER INSPECTION
344. Caliper assembly
345. FRONT BRAKE DISC
346. DISC REPLACEMENT
347. REAR BRAKE PADS
348. BRAKE BURNISHING PROCEDURE
349. REAR CALIPER SERVICE
351. CALIPER ASSEMBLY
352. CALIPER INSTALLATION
353. DISC REPLACEMENT
356. GENERAL INFORMATION
357. HEADLAMP SWITCH
358. IGNITION KEY SWITCH (INT'L)
359. AWD / 2WD / TURF SWITCH (INT'L)
360. TRANSMISSION (GEAR POSITION) SWITCH
361. REAR DIFF SOLENOID (INT'L)
362. INSTRUMENT CLUSTER
363. RIDER INFORMATION DISPLAY
366. DIAGNOSTIC MODE
367. Instrument cluster pinouts
368. ALL WHEEL DRIVE COIL
369. HEADLAMP BULB REPLACEMENT
370. TAIL / BRAKE LIGHTS
371. COOLING SYSTEM
372. COOLANT TEMPERATURE SENSOR
373. FUSE BOX: FUSES / RELAYS / CIRCUIT BREAK...
374. FUSE BOX DETAIL
375. RELAY OPERATION
377. CHARGING SYSTEM
378. REGULATOR / RECTIFIER
379. CHARGING SYSTEM TESTING FLOW CHART
380. BATTERY SERVICE
381. BATTERY TESTING
382. BATTERY CONDUCTANCE ANALYZER
383. STARTING SYSTEM
384. BRUSH INSPECTION / REPLACEMENT
385. ARMATURE TESTING
386. STARTER DRIVE
387. STARTER SOLENOID BENCH TEST
388. STARTER EXPLODED VIEW
389. STARTING SYSTEM TESTING FLOW CHART
390. ELECTRONIC POWER STEERING (EPS)
391. EPS SYSTEM BREAKOUT
394. EPS TROUBLESHOOTING (USING DIGITAL WRENC...
395. ELECTRICAL SYSTEM BREAKOUTS
396. COOLING FAN
397. CHARGING SYSTEM
398. CHASSIS POWER
399. KEY-ON BATTERY POWER
400. ELECTRONIC POWER STEERING (EPS)
401. ENGINE START (STARTER INTERLOCK)

Page 1 of 418

Go to page 418

1 2 3 4 5

6. Table of Contents
7. General information
8. VEHICLE INFORMATION
9. GENERAL SPECIFICATIONS
15. MISC. SPECIFICATIONS AND CHARTS
16. STANDARD TORQUE SPECIFICATIONS
17. SAE TAP / DRILL SIZES
18. GLOSSARY OF TERMS
22. PERIODIC MAINTENANCE CHART
23. PRE-RIDE - 25 HOUR MAINTENANCE INTERVAL
24. 50 - 500 Hour Maintenance Interval
25. MAINTENANCE QUICK REFERENCE
26. MAINTENANCE QUICK REFERENCE, CONTINUED
27. GREASE LUBRICATION POINTS
28. LUBRICANTS / SERVICE PRODUCTS
29. GENERAL VEHICLE INSPECTION AND MAINTENAN...
30. FUEL SYSTEM AND AIR INTAKE
31. THROTTLE PEDAL INSPECTION
32. AIR FILTER SERVICE
34. ENGINE
35. ENGINE OIL AND FILTER SERVICE
36. ENGINE BREATHER HOSE INSPECTION
37. TRANSMISSION AND GEARCASES
39. FRONT GEARCASE LUBRICATION
40. REAR GEARCASE LUBRICATION
41. COOLING SYSTEM
42. COOLING SYSTEM PRESSURE TEST
43. Wheel installation
44. TIRE INSPECTION / PRESSURE
45. ELECTRICAL AND IGNITION SYSTEM
46. BATTERY INSTALLATION
47. ENGINE TO FRAME GROUND
48. TIE ROD END / WHEEL HUB INSPECTION
49. WHEEL TOE ADJUSTMENT
50. SUSPENSION (STANDARD)
51. SHOCK COMPRESSION ADJUSTMENT
52. SUSPENSION (WALKER EVANS™)
53. BRAKE SYSTEM
54. MAINTENANCE LOG
57. ENGINE SPECIFICATIONS
58. OIL PUMP / GEARS / ENGINE COVER
59. STATOR COVER / STARTER / WATER PUMP / LU...
60. CYLINDER / CYLINDER HEAD / PISTON
61. ENGINE EFI SENSORS / VALVE COVER / GENER...
62. ENGINE TORQUE SPECIFICATIONS
63. 800 EFI Engine Service Specifications
65. SPECIAL TOOLS
66. ENGINE COOLING SYSTEM
67. COOLING SYSTEM EXPLODED VIEW
68. COOLING SYSTEM BLEEDING PROCEDURE
69. GENERAL ENGINE SERVICE
70. OIL FLOW CHART
71. ENGINE REMOVAL
78. ENGINE / TRANSMISSION SEPARATION
79. ENGINE DISASSEMBLY AND INSPECTION
80. ROCKER ARMS / PUSH RODS
81. CYLINDER HEAD INSPECTION / WARP
82. CYLINDER HEAD DISASSEMBLY
83. VALVE INSPECTION
84. COMBUSTION CHAMBER
86. CYLINDER HEAD REASSEMBLY
87. VALVE SEALING TEST
88. PISTON REMOVAL
89. CYLINDER INSPECTION
90. CYLINDER HONE SELECTION AND HONING PROCE...
91. PISTON-TO-CYLINDER CLEARANCE
92. PISTON RING INSTALLED GAP
93. FLYWHEEL / STATOR REMOVAL / INSPECTION
101. CAMSHAFT INSPECTION
102. ENGINE REASSEMBLY
111. FLYWHEEL / STATOR INSTALLATION
113. OIL PUMP PRIMING
114. ENGINE INSTALLATION
115. ENGINE BREAK-IN PERIOD
116. TROUBLESHOOTING
119. GENERAL INFORMATION
121. SERVICE NOTES
122. EFI SYSTEM EXPLODED VIEW
123. EFI SYSTEM COMPONENT LOCATIONS
125. FUEL TANK
126. FUEL LINES - QUICK CONNECT
127. INITIAL PRIMING / STARTING PROCEDURE
128. TEMP / MANIFOLD ABSOLUTE PRESSURE SENSOR...
129. CRANKSHAFT POSITION SENSOR (CPS)
130. CPS REPLACEMENT
133. FUEL INJECTORS
134. Fuel injector service
135. FUEL INJECTOR REPLACEMENT
136. FUEL PUMP
137. FUEL PUMP TEST
138. FUEL PUMP REPLACEMENT
141. FUEL TANK REMOVAL (RZR / RZR S)
143. FUEL TANK REMOVAL (RZR 4)
145. FUEL TANK INSTALLATION
146. IDLE AIR CONTROL (IAC)
147. THROTTLE POSITION SENSOR (TPS)
148. TPS REPLACEMENT
150. CAMSHAFT PHASE SENSOR
151. ENGINE COOLANT TEMPERATURE SENSOR (ECT)
152. IGNITION COIL
153. EFI DIAGNOSTICS
156. EFI TROUBLESHOOTING
157. DIGITAL WRENCH™ OPERATION
158. DIGITAL WRENCH™ - DIAGNOSTIC CONNECTOR
159. DIGITAL WRENCH™ UPDATES
160. DIGITAL WRENCH™ FEATURE MAP
161. ENGINE CONTROLLER REPROGRAMMING (REFLASH...
165. EFI SYSTEM ELECTRICAL OPERATION
168. TORQUE SPECIFICATIONS
169. CAB FRAME (RZR / RZR S)
170. CAB FRAME (RZR 4)
171. BODY EXPLODED VIEWS
172. DASH INSTRUMENTS / CONTROLS / GLOVEBOX
173. HOOD / FRONT BODY WORK
175. SEAT ASSEMBLY
176. SEAT BELTS / MOUNTING (RZR 4)
177. FLOOR / ROCKER PANELS (RZR / RZR S)
178. FLOOR / ROCKER PANELS (RZR 4)
179. REAR CARGO BOX / FENDERS (RZR / RZR S)
180. REAR CARGO BOX / FENDERS (RZR 4)
181. CHASSIS / MAIN FRAME (RZR / RZR S)
182. CHASSIS / MAIN FRAME (RZR 4)
183. BODY COMPONENT REMOVAL
184. REAR BUMPER
185. REAR FENDER, FLAIR AND TIE DOWN REMOVAL
186. ROCKER PANELS, CONSOLE AND FLOOR
187. STEERING ASSEMBLY
188. STEERING WHEEL REMOVAL (NON-EPS MODELS)
189. STEERING SHAFT BEARING REPLACEMENT
190. ELECTRONIC POWER STEERING ASSEMBLY
191. UPPER STEERING SHAFT REMOVAL (EPS MODELS...
192. STEERING WHEEL REMOVAL (EPS MODELS)
194. POWER STEERING UNIT INSTALLATION
195. UPPER STEERING SHAFT INSTALLATION (EPS M...
196. FRONT A-ARMS
197. EXPLODED VIEW
198. BALL JOINT SERVICE
199. INSTALLATION
200. EXPLODED VIEW
201. REAR A-ARMS
202. INSTALLATION
203. EXPLODED VIEW
204. REAR STABILIZER BAR (RZR)
205. REAR STABILIZER BAR (RZR S / RZR 4)
206. Decal replacement
207. EXPLODED VIEW (RZR 4)
208. FOX™ SHOCK EXPLODED VIEWS
209. FOX™ 2.0 'PIGGYBACK' SHOCK (RZR 4)
210. FOX™ SHOCK SERVICE
212. FOX™ SHOCK REBUILD INFORMATION
213. FOX™ SHOCK DISASSEMBLY
215. FOX™ SHOCK REBUILD
216. FOX™ SHOCK REASSEMBLY
219. WALKER EVANS™ SHOCK EXPLODED VIEW
220. WALKER EVANS™ SHOCK SERVICE
221. WALKER EVANS™ SHOCK REBUILD INFORMATION
222. WALKER EVANS™ SHOCK DISASSEMBLY
224. WALKER EVANS™ SHOCK ASSEMBLY
229. SPECIAL TOOLS AND SUPPLIES
230. DRIVEN CLUTCH OPERATION
231. OVERHEATING / DIAGNOSIS
232. PVT SYSTEM SERVICE
233. PVT DISASSEMBLY
234. PVT ASSEMBLY
235. CLUTCH OFFSET PROCEDURE
237. DRIVE BELT
238. DRIVE CLUTCH SERVICE
239. SHIFT WEIGHTS
240. CLUTCH DISASSEMBLY
241. ROLLER, PIN, AND THRUST WASHER INSPECTIO...
242. BUTTON TO TOWER CLEARANCE INSPECTION
243. CLUTCH INSPECTION
244. MOVEABLE SHEAVE BUSHING INSPECTION
246. CLUTCH ASSEMBLY
248. DRIVEN CLUTCH SERVICE
250. CLUTCH ASSEMBLY
251. TROUBLESHOOTING
255. SPECIAL TOOLS
256. BEARING REPLACEMENT
257. BEARING CARRIER INSTALLATION
259. FRONT DRIVE SHAFT
260. DRIVE SHAFT / CV JOINT HANDLING TIPS
261. INNER PLUNGING JOINT / BOOT REPLACEMENT
263. DRIVE SHAFT INSTALLATION
264. PROPSHAFT SERVICE
265. REMOVAL / INSTALLATION (RZR 4)
266. SUPPORT BEARING REPLACEMENT (RZR 4)
267. PROPSHAFT U-JOINT SERVICE
269. FRONT GEARCASE / CENTRALIZED HILLIARD
270. ALL WHEEL DRIVE OPERATION
271. AWD DIAGNOSIS
272. Gearcase removal
275. GEARCASE ASSEMBLY
277. GEARCASE INSTALLATION
279. REAR BEARING CARRIER
280. BEARING REPLACEMENT
281. BEARING CARRIER INSTALLATION
282. REAR DRIVE SHAFT
283. OUTER CV JOINT / BOOT REPLACEMENT
286. INNER PLUNGING JOINT / BOOT REPLACEMENT
288. Drive shaft exploded view
290. REAR GEARCASE
291. GEARCASE DISASSEMBLY
293. GEARCASE ASSEMBLY
294. GEARCASE INSTALLATION
295. GEARCASE EXPLODED VIEW
296. REAR GEARCASE (RZR S INT'L)
297. GEARCASE REMOVAL
298. GEARCASE DISASSEMBLY
302. DIFFERENTIAL DISASSEMBLY
303. DIFFERENTIAL ASSEMBLY
304. GEARCASE ASSEMBLY
306. GEARCASE INSTALLATION
307. GEARCASE EXPLODED VIEW
308. WHEEL HUBS
311. TORQUE VALUES / SPECIFICATIONS
312. SHIFT CABLE INSPECTION / ADJUSTMENT
313. TRANSMISSION SERVICE
316. TRANSFER CASE REASSEMBLY
318. TRANSMISSION SHIFT HOUSING DISASSEMBLY
322. TRANSMISSION SHIFT HOUSING REASSEMBLY
327. TROUBLESHOOTING
328. TRANSMISSION EXPLODED VIEW
332. BRAKE SYSTEM SERVICE NOTES
333. HYDRAULIC BRAKE SYSTEM OPERATION
334. BRAKE SYSTEM EXPLODED VIEW
335. MASTER CYLINDER
336. BRAKE BLEEDING / FLUID CHANGE
337. FRONT BRAKE PADS
339. BRAKE BURNISHING PROCEDURE
340. FRONT CALIPER SERVICE
341. CALIPER REMOVAL
342. CALIPER DISASSEMBLY
343. CALIPER INSPECTION
344. Caliper assembly
345. FRONT BRAKE DISC
346. DISC REPLACEMENT
347. REAR BRAKE PADS
348. BRAKE BURNISHING PROCEDURE
349. REAR CALIPER SERVICE
351. CALIPER ASSEMBLY
352. CALIPER INSTALLATION
353. DISC REPLACEMENT
356. GENERAL INFORMATION
357. HEADLAMP SWITCH
358. IGNITION KEY SWITCH (INT'L)
359. AWD / 2WD / TURF SWITCH (INT'L)
360. TRANSMISSION (GEAR POSITION) SWITCH
361. REAR DIFF SOLENOID (INT'L)
362. INSTRUMENT CLUSTER
363. RIDER INFORMATION DISPLAY
366. DIAGNOSTIC MODE
367. Instrument cluster pinouts
368. ALL WHEEL DRIVE COIL
369. HEADLAMP BULB REPLACEMENT
370. TAIL / BRAKE LIGHTS
371. COOLING SYSTEM
372. COOLANT TEMPERATURE SENSOR
373. FUSE BOX: FUSES / RELAYS / CIRCUIT BREAK...
374. FUSE BOX DETAIL
375. RELAY OPERATION
377. CHARGING SYSTEM
378. REGULATOR / RECTIFIER
379. CHARGING SYSTEM TESTING FLOW CHART
380. BATTERY SERVICE
381. BATTERY TESTING
382. BATTERY CONDUCTANCE ANALYZER
383. STARTING SYSTEM
384. BRUSH INSPECTION / REPLACEMENT
385. ARMATURE TESTING
386. STARTER DRIVE
387. STARTER SOLENOID BENCH TEST
388. STARTER EXPLODED VIEW
389. STARTING SYSTEM TESTING FLOW CHART
390. ELECTRONIC POWER STEERING (EPS)
391. EPS SYSTEM BREAKOUT
394. EPS TROUBLESHOOTING (USING DIGITAL WRENC...
395. ELECTRICAL SYSTEM BREAKOUTS
396. COOLING FAN
397. CHARGING SYSTEM
398. CHASSIS POWER
399. KEY-ON BATTERY POWER
400. ELECTRONIC POWER STEERING (EPS)
401. ENGINE START (STARTER INTERLOCK)

Description

The Polaris 2011 RANGER RZR and RANGER RZR S, RANGER RZR 4, RANGER RZR 2011, RANGER RZR S 2011, RANGER RZR 4 2011, 2011 RANGER RZR S, 2011 RANGER RZR 4 Offroad Vehicle Service Manual is an essential resource for anyone who owns one of these amazing off-road vehicles. This manual provides detailed information on general information, vehicle information, general specifications, and miscellaneous specifications. It also covers information on how to safely operate and maintain the Polaris off-road vehicles, as well as troubleshooting and other service information. The Service Manual also covers all the necessary information for servicing the vehicle, including the removal and installation of components, the maintenance intervals and service requirements, and all the necessary instructions for the repair, replacement, and adjustment of the Polaris 2011 RANGER RZR and RANGER RZR S, RANGER RZR 4, RANGER RZR 2011, RANGER RZR S 2011, RANGER RZR 4 2011, 2011 RANGER RZR S, 2011 RANGER R

Also for: RANGER RZR S, RANGER RZR 4, RANGER RZR 2011, RANGER RZR S 2011, RANGER RZR 4 2011, 2011 RANGER RZR S, 2011 RANGER RZR 4

File size: 37.47 MB

Created: January 30, 2023

Last updated: March 21, 2023