Name: Polaris 2009 Trail Boss 330 Service Manual
Brand: Polaris
Rating: 5 (1 reviews)

1. Table of Contents
2. General information
3. Replacement Keys
8. Special Tools
9. Standard Torque Specifications
11. Conversion table
12. Glossary of Terms
14. Periodic Maintenance Chart
15. Maintenance and lubrication
20. Pre-Ride Inspection
22. Maintenance quick reference
24. Transmission Lubrication
27. Pilot screw adjustment
28. Throttle Operation / Choke Adjustment
29. Fuel lines
30. Carburetor draining
31. Engine mounts
32. Spark plug
34. Air Box Sediment Tube Service
35. Engine oil level
36. Valve Clearance
37. Intake valve clearance adjustment
38. Camber and caster
40. Brake system inspection
41. Brake pad inspection
43. Rear axle
44. Suspension spring preload adjustment
45. Wheel Removal / Installation
46. Tire pressure
48. Engine Service Data
50. Torque Patterns
51. Piston Identification
52. Engine Installation Notes
53. Engine Lubrication
56. Engine Exploded View
57. Cam chain tensioner inspection
59. Camshaft removal
60. Automatic compression release installati...
61. Cylinder head removal
62. Cylinder head warpage
63. Valve inspection
64. Valve seat reconditioning
67. Cylinder head assembly
68. Engine Bottom End Disassembly
69. Piston removal
71. Piston ring installed gap
75. Oil pump assembly
76. Crankshaft inspection
77. Crankcase & Bearing Assembly
78. Crankcase inspection
79. Crankshaft End Play Inspection
80. Crankshaft installation
81. Piston ring installation
82. Cylinder head installation
87. Cam chain tensioner installation
91. Recoil assembly
92. Spark Plug Fouling Checklist
97. Fuel Pump Exploded View
98. Fuel Flow Diagram
99. Jetting guidelines
100. Carburetor Jetting
101. Assembly, CV Carburetor
102. Float system
103. Main system
105. Carburetor cleaning
106. Carburetor assembly
107. Float height adjustment
108. Fuel Level
109. Troubleshooting
112. TRAIL BOSS BODY ASSEMBLY EXPLODED VIEW
113. TRAIL BLAZER BODY ASSEMBLY EXPLODED VIEW
114. Steering Assembly, Exploded View
115. Cover/Panel Removal
116. Side Panel Removal
117. A-Arm Replacement
118. Concentric Swing Arm Removal
119. Concentric Swing Arm Assembly/Installati...
120. Strut assembly
121. Front strut cartridge replacement
123. Steering Post Assembly
126. Special tools and supplies
127. PVT Maintenance/Inspection
129. PVT Disassembly
130. PVT Assembly
131. PVT Sealing and Ducting Components
132. Drive Clutch Spring Specifications
133. Shift Weights
134. Drive Clutch Inspection
136. Drive Clutch Assembly
137. Drive Belt Tension
138. Drive Belt Removal/Inspection
139. Drive Belt Installation
140. Clutch offset
143. Driven Clutch Disassembly/Inspection
144. Driven Clutch Assembly
147. Troubleshooting
150. Front Hub Disassembly/Inspection
152. Front Hub Assembly
154. Front Hub Exploded View
155. Rear Axle Removal
158. Rear Housing Removal
159. Rear Housing Disassembly
162. Special Tools
165. Transmission Assembly
167. Troubleshooting
171. Hydraulic brake system operation
172. Brake System Service Notes
173. Brake Noise Troubleshooting
174. Brake Bleeding / Fluid Change
176. Master Cylinder Removal
177. Master Cylinder Installation
178. Front Pad Removal
179. Front Pad Installation
180. Front Disc Inspection
181. Front Caliper Removal
182. Front Caliper Inspection
183. Front Caliper Installation
186. Brake burnishing procedure
187. Rear Caliper Removal/Inspection
188. REAR CALIPER ASSEMBLY
190. Rear Caliper Exploded View
192. Troubleshooting
194. Electrical service notes
195. Gear position indicator
203. Fan motor current draw
204. Etc operation test
210. Alternator output test
211. Battery identification
212. Battery charging
213. Battery testing
215. Conventional battery installation
216. Conventional battery specific gravity te...
218. Headlight adjustment
219. Brake light switch
221. Voltage drop test
222. Starter motor disassembly
224. Armature testing
225. Starter drive

Description

The Polaris 2009 Trail Boss 330 and 2009 Trail Blazer 330 Offroad Vehicle Service Manual provides detailed information on the maintenance and repair of these vehicles. The manual contains general information, replacement keys, special tools and standard torque specifications. It also includes instructions on how to check and maintain oil, fuel, brakes and suspension. In addition, it provides detailed instructions on how to troubleshoot a variety of common problems. The Service Manual also provides a comprehensive list of parts and their descriptions, as well as how to install them. It also includes step-by-step instructions on how to perform regular maintenance and service procedures, such as changing the oil, checking the brakes and replacing the battery. Additionally, the manual includes a detailed troubleshooting guide to help you diagnose and resolve any potential issues with your Polaris 2009 Trail Boss 330 or 2009 Trail Blazer 330 Offroad Vehicle.

Also for: 2009 Trail Blazer 330

File size: 6.53 MB

Created: January 30, 2023

Last updated: March 21, 2023