Name: Polaris 2009 Sportsman XP 850 Service Manual
Brand: Polaris
Rating: 5 (1 reviews)

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1. Table of Contents
2. VEHICLE IDENTIFICATION
3. VEHICLE INFORMATION
4. SPECIFICATIONS
5. GENERAL: 2009 SPORTSMAN XP 850 EPS
6. MISC. SPECIFICATIONS AND CHARTS
7. STANDARD TORQUE SPECIFICATIONS
8. SAE TAP / DRILL SIZES
9. GLOSSARY OF TERMS
12. PERIODIC MAINTENANCE CHART
13. MAINTENANCE INTERVALS
15. GREASE LUBRICATION POINTS
16. MAINTENANCE QUICK REFERENCE
17. MAINTENANCE QUICK REFERENCE, CONTINUED
18. LUBRICANTS / SERVICE PRODUCTS
19. GENERAL VEHICLE INSPECTION AND MAINTENAN...
20. FUEL FILTERS / VENT LINE
21. AIR FILTER / PRE-FILTER SERVICE
22. ENGINE
23. ENGINE BREATHER HOSE / BREATHER ASSEMBLY
24. VALVE CLEARANCE ADJUSTMENT
25. COMPRESSION AND LEAKDOWN TESTS
26. EXHAUST SILENCER CLEANING
27. TRANSMISSION AND GEARCASES
28. FRONT GEARCASE LUBRICATION
29. FRONT GEARCASE ADC FLUID
30. REAR GEARCASE LUBRICATION
31. COOLING SYSTEM
32. COOLING SYSTEM HOSES / COOLANT STRENGTH ...
33. PVT / FINAL DRIVE / WHEEL AND TIRE
34. WHEEL AND HUB TORQUE TABLE
35. TIRE PRESSURE / TIRE INSPECTION
36. BATTERY REMOVAL / INSTALLATION
37. ENGINE / CHASSIS GROUND
38. STEERING
39. Toe alignment
40. TOE ALIGNMENT ADJUSTMENT
41. BRAKE SYSTEM
42. AUXILIARY BRAKE PEDAL
43. MAINTENANCE LOG
46. SPECIAL TOOLS
48. FUEL TANK
49. FUEL LINE
50. EFI SYSTEM LAYOUT
51. EFI COMPONENTS
54. ELECTRONIC CONTROL UNIT (ECU)
55. ECU REMOVAL / REPLACEMENT
56. Fuel sender test
57. FUEL PUMP / FUEL TANK REMOVAL
58. FUEL PUMP / FUEL TANK INSTALLATION
59. FUEL INJECTOR TEST / REPLACEMENT
60. CRANKSHAFT POSITION SENSOR (CPS)
61. TEMP / MANIFOLD ABSOLUTE PRESSURE SENSOR...
62. IAC REPLACEMENT
63. THROTTLE POSITION SENSOR (TPS)
64. CHECKING TPS READING
65. TPS ADJUSTMENT
66. TPS REPLACEMENT
67. ECT SENSOR REPLACEMENT
68. IGNITION COIL AND HT LEAD REPLACEMENT
69. EFI DIAGNOSTICS
72. FUEL SYSTEM TROUBLESHOOTING
73. EFI SYSTEM BREAK-OUT DIAGRAMS
74. FUEL INJECTOR CIRCUITS
75. IDLE AIR CONTROL (IAC) CIRCUIT
76. FUEL PUMP / FUEL LEVEL SENSOR CIRCUIT
77. FUEL PUMP CIRCUIT
78. ENGINE COOLANT TEMPERATURE SENSOR (ECT) ...
79. DIAGNOSTIC CONNECTOR CIRCUIT
80. DIAGNOSTIC CONNECTOR CIRCUIT (EPS MODELS...
82. SPECIAL TOOLS
83. COOLING SYSTEM SPECIFICATIONS
84. COOLING SYSTEM BLEEDING PROCEDURE
86. WATER PUMP SERVICE
87. WATER PUMP MECHANICAL SEAL REPLACEMENT
88. WATER PUMP SHAFT & BEARING REPLACEMENT
89. STATOR COVER INSTALLATION
90. WATER PUMP ASSEMBLY / TORQUE SPECIFICATI...
91. STATOR COVER ASSEMBLY TORQUE SPECIFICATI...
92. THERMOSTAT
95. GENERAL INFORMATION - ENGINE
96. OIL FLOW DIAGRAM
97. ENGINE SPECIFICATIONS - EH085OLE-011
99. ENGINE ASSEMBLY VIEWS AND TORQUE VALUES
100. VALVE COVER / BREATHER VALVE
101. CAMSHAFT CARRIER / CAMSHAFT / ROCKER ARM
102. CYLINDER HEAD / VALVE / IAFM
103. VALVE & SPRING HEIGHT DETAIL
104. PISTON / CONNECTING ROD
105. CRANKSHAFT
106. CRANKCASE
107. CRANKCASE - UPPER
108. BALANCE SHAFT / BALANCE SHAFT TIMING
109. CRANKCASE (LOWER) WITH OIL PUMP
110. WATER PUMP COUPLER
111. WATER PUMP / WATER PUMP COUPLER / STATOR...
112. DRIVE COUPLER (REAR) / STARTER GEAR
113. ENGINE SERVICE
117. ENGINE INSTALLATION NOTES
118. ENGINE DISASSEMBLY AND INSPECTION
119. ROCKER ARM / ROCKER ARM SHAFT INSPECTION
120. CAMSHAFT / CAMSHAFT BORE INSPECTION
121. CYLINDER HEAD WARP INSPECTION
122. VALVE INSPECTION
123. COMBUSTION CHAMBER
124. VALVE SEAT RECONDITIONING
126. CYLINDER HEAD ASSEMBLY
127. CYLINDER HEAD INSTALLATION
128. CAMSHAFT / CARRIER ASSEMBLY
129. CAMSHAFT TIMING
130. CAM CHAIN TENSIONER INSTALLATION
131. CAMSHAFT TIMING - QUICK REFERENCE
132. CRANKCASE DISASSEMBLY
133. CRANKCASE (LOWER) / OIL PUMP DISASSEMBLY
135. CRANKCASE DISASSEMBLY (UPPER)
136. COUNTERBALANCE SHAFT REMOVAL / INSPECTIO...
138. CRANKSHAFT / CAM CHAIN REMOVAL
139. CONNECTING ROD INSPECTION
140. CONNECTING ROD BIG END BEARING SELECTION
141. PISTON RING INSTALLED GAP
142. PISTON-TO-CYLINDER CLEARANCE
143. ENGINE ASSEMBLY
144. PISTON / CONNECTING ROD ASSEMBLY
145. CRANKSHAFT INSTALLATION
146. CRANKCASE ASSEMBLY - UPPER
147. BALANCE SHAFT INSTALLATION
148. BALANCE SHAFT TIMING
149. CRANKCASE PREPARATION (LOWER)
150. CRANKCASE SEALANT AND TORQUE VALUES
151. CRANKCASE ASSEMBLY
152. TROUBLESHOOTING
156. TRANSMISSION SPECIFICATIONS
157. TRANSMISSION SERVICE
158. TRANSMISSION DISASSEMBLY
162. TRANSMISSION SHAFT SERVICE
164. TRANSMISSION ASSEMBLY
168. TRANSMISSION INSTALLATION
170. TRANSMISSION EXPLODED VIEW
172. TROUBLESHOOTING
174. SPECIAL TOOLS AND SUPPLIES
175. SHIFT WEIGHTS
176. OVERHEATING / DIAGNOSIS
177. PVT SYSTEM SERVICE
178. DISASSEMBLY
179. ASSEMBLY
181. DRIVE BELT
182. BELT INSPECTION
183. DRIVE CLUTCH SERVICE
184. EXPLODED VIEW
185. SPIDER REMOVAL
186. ROLLER, PIN, AND THRUST WASHER INSPECTIO...
187. BEARING INSPECTION
188. MOVEABLE SHEAVE BUSHING INSPECTION
189. BUSHING SERVICE
191. CLUTCH ASSEMBLY
192. DRIVEN CLUTCH SERVICE
194. BUSHING SERVICE
196. CLUTCH ASSEMBLY
199. EXPLODED VIEW
200. TROUBLESHOOTING
204. GENERAL SPECIFICATIONS
205. WHEEL HUBS
206. FRONT BEARING CARRIER
207. BEARING REPLACEMENT
208. INSTALLATION
209. FRONT DRIVE SHAFT
210. INSTALLATION
211. FRONT PROPSHAFT
212. ASSEMBLY
213. FRONT GEARCASE - CENTRALIZED HILLIARD
214. AWD OPERATION
215. ADC OPERATION
216. AWD DIAGNOSIS
217. GEARCASE REMOVAL
218. GEARCASE DISASSEMBLY / INSPECTION
222. GEARCASE ASSEMBLY
224. SETTING RING GEAR BACKLASH
225. GEARCASE INSTALLATION
227. ADC SYSTEM FLUID BLEEDING
228. REAR BEARING CARRIER
229. BEARING REPLACEMENT
230. BUSHING REPLACEMENT
232. REAR DRIVE SHAFT
233. INSTALLATION
234. DRIVE SHAFT SERVICE
236. INNER PLUNGING JOINT / BOOT REPLACEMENT
238. DRIVE SHAFT EXPLODED VIEW
239. REAR PROPSHAFT
240. REAR GEARCASE
242. GEARCASE DISASSEMBLY AND INSPECTION
243. GEARCASE BEARING AND SEAL REPLACEMENT
244. GEARCASE ASSEMBLY
245. GEARCASE INSTALLATION
246. GEARCASE EXPLODED VIEW
248. TORQUE SPECIFICATIONS
249. SEAT AND SIDE PANELS
250. FRONT BUMPER
251. FRONT CAB
252. REAR RACK
253. HEADLIGHT POD
254. MAIN FRAME
255. CHASSIS
258. GENERAL SPECIFICATIONS
259. INSTALLATION
260. STEERING POST INSTALLATION
261. STEERING EXPLODED VIEW
262. STEERING (EPS MODELS)
263. POWER STEERING UNIT REMOVAL
264. POWER STEERING UNIT INSTALLATION
266. STEERING EXPLODED VIEW (EPS MODELS)
267. STEERING TIE ROD
268. FRONT A-ARMS
269. REMOVAL / REPLACEMENT
270. BALL JOINT SERVICE
272. REAR A-ARMS
274. REAR STABILIZER BAR
275. LINKAGE REMOVAL / INSTALLATION
276. SHOCKS / SPRINGS
278. SPECIFICATIONS
279. BRAKE SYSTEM SERVICE NOTES
280. HYDRAULIC BRAKE SYSTEM OPERATION
281. BRAKE CALIPER EXPLODED VIEW
282. BRAKE BLEEDING
284. HAND BRAKE MASTER CYLINDER
285. FOOT BRAKE MASTER CYLINDER
286. BRAKE PADS
287. Caliper removal
288. CALIPER INSPECTION
289. Caliper installation
290. BRAKE DISC SERVICE
292. TROUBLESHOOTING
295. GENERAL INFORMATION
296. INSTRUMENT CLUSTER
297. RIDER INFORMATION DISPLAY
300. DIAGNOSTIC MODE
301. IGNITION SWITCH
302. ADC / 4X4 / 2X4 SWITCH
303. REVERSE OVERRIDE / MODE BUTTON
304. ELECTRONIC THROTTLE CONTROL (ETC) SWITCH
305. SPEED SENSOR
306. BRAKE SWITCH
307. RELAYS
309. FUSE BOX LAYOUT
310. LIGHTS
311. TAIL / BRAKE BULB REPLACEMENT
312. CHARGING SYSTEM
313. STATOR / ALTERNATOR REMOVAL
314. STATOR / ALTERNATOR INSTALLATION
315. BATTERY SERVICE
316. CHARGING PROCEDURE
317. STARTER MOTOR
318. STARTER MOTOR REMOVAL / REPLACEMENT
319. INSTRUMENT CLUSTER TROUBLESHOOTING
320. INSTRUMENT CLUSTER - KEY ON / NO POWER
321. INSTRUMENT CLUSTER - NO HIGH BEAM INDICA...
322. INSTRUMENT CLUSTER - NO / INCORRECT FUEL...
323. INSTRUMENT CLUSTER CIRCUIT
324. ELECTRONIC POWER STEERING (EPS)
325. EPS 8-WAY WIRE HARNESS CONNECTOR
326. ELECTRICAL BREAKOUT DIAGRAMS
328. CONSTANT POWER CIRCUITS
330. KEY-ON POWER CIRCUITS
331. CHASSIS POWER CIRCUITS
332. HEAD LAMP CIRCUITS
333. BRAKE LAMP CIRCUITS
334. ENGINE START COMMAND CIRCUITS
336. ECM WAKE-UP COMMAND CIRCUITS
337. AWD / ADC CIRCUITS
339. AWD / ADC FUNCTION TESTS
340. RADIATOR FAN CIRCUIT
342. GEAR SELECTOR SWITCH CIRCUIT
344. GROUND SPEED SENSOR CIRCUIT
345. REVERSE OVERRIDE CIRCUIT
346. CONTROLLER AREA NETWORK (CAN)

Page 1 of 381

Polaris 2009 Sportsman XP 850 Service Manual

Go to page 381

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1. Table of Contents
2. VEHICLE IDENTIFICATION
3. VEHICLE INFORMATION
4. SPECIFICATIONS
5. GENERAL: 2009 SPORTSMAN XP 850 EPS
6. MISC. SPECIFICATIONS AND CHARTS
7. STANDARD TORQUE SPECIFICATIONS
8. SAE TAP / DRILL SIZES
9. GLOSSARY OF TERMS
12. PERIODIC MAINTENANCE CHART
13. MAINTENANCE INTERVALS
15. GREASE LUBRICATION POINTS
16. MAINTENANCE QUICK REFERENCE
17. MAINTENANCE QUICK REFERENCE, CONTINUED
18. LUBRICANTS / SERVICE PRODUCTS
19. GENERAL VEHICLE INSPECTION AND MAINTENAN...
20. FUEL FILTERS / VENT LINE
21. AIR FILTER / PRE-FILTER SERVICE
22. ENGINE
23. ENGINE BREATHER HOSE / BREATHER ASSEMBLY
24. VALVE CLEARANCE ADJUSTMENT
25. COMPRESSION AND LEAKDOWN TESTS
26. EXHAUST SILENCER CLEANING
27. TRANSMISSION AND GEARCASES
28. FRONT GEARCASE LUBRICATION
29. FRONT GEARCASE ADC FLUID
30. REAR GEARCASE LUBRICATION
31. COOLING SYSTEM
32. COOLING SYSTEM HOSES / COOLANT STRENGTH ...
33. PVT / FINAL DRIVE / WHEEL AND TIRE
34. WHEEL AND HUB TORQUE TABLE
35. TIRE PRESSURE / TIRE INSPECTION
36. BATTERY REMOVAL / INSTALLATION
37. ENGINE / CHASSIS GROUND
38. STEERING
39. Toe alignment
40. TOE ALIGNMENT ADJUSTMENT
41. BRAKE SYSTEM
42. AUXILIARY BRAKE PEDAL
43. MAINTENANCE LOG
46. SPECIAL TOOLS
48. FUEL TANK
49. FUEL LINE
50. EFI SYSTEM LAYOUT
51. EFI COMPONENTS
54. ELECTRONIC CONTROL UNIT (ECU)
55. ECU REMOVAL / REPLACEMENT
56. Fuel sender test
57. FUEL PUMP / FUEL TANK REMOVAL
58. FUEL PUMP / FUEL TANK INSTALLATION
59. FUEL INJECTOR TEST / REPLACEMENT
60. CRANKSHAFT POSITION SENSOR (CPS)
61. TEMP / MANIFOLD ABSOLUTE PRESSURE SENSOR...
62. IAC REPLACEMENT
63. THROTTLE POSITION SENSOR (TPS)
64. CHECKING TPS READING
65. TPS ADJUSTMENT
66. TPS REPLACEMENT
67. ECT SENSOR REPLACEMENT
68. IGNITION COIL AND HT LEAD REPLACEMENT
69. EFI DIAGNOSTICS
72. FUEL SYSTEM TROUBLESHOOTING
73. EFI SYSTEM BREAK-OUT DIAGRAMS
74. FUEL INJECTOR CIRCUITS
75. IDLE AIR CONTROL (IAC) CIRCUIT
76. FUEL PUMP / FUEL LEVEL SENSOR CIRCUIT
77. FUEL PUMP CIRCUIT
78. ENGINE COOLANT TEMPERATURE SENSOR (ECT) ...
79. DIAGNOSTIC CONNECTOR CIRCUIT
80. DIAGNOSTIC CONNECTOR CIRCUIT (EPS MODELS...
82. SPECIAL TOOLS
83. COOLING SYSTEM SPECIFICATIONS
84. COOLING SYSTEM BLEEDING PROCEDURE
86. WATER PUMP SERVICE
87. WATER PUMP MECHANICAL SEAL REPLACEMENT
88. WATER PUMP SHAFT & BEARING REPLACEMENT
89. STATOR COVER INSTALLATION
90. WATER PUMP ASSEMBLY / TORQUE SPECIFICATI...
91. STATOR COVER ASSEMBLY TORQUE SPECIFICATI...
92. THERMOSTAT
95. GENERAL INFORMATION - ENGINE
96. OIL FLOW DIAGRAM
97. ENGINE SPECIFICATIONS - EH085OLE-011
99. ENGINE ASSEMBLY VIEWS AND TORQUE VALUES
100. VALVE COVER / BREATHER VALVE
101. CAMSHAFT CARRIER / CAMSHAFT / ROCKER ARM
102. CYLINDER HEAD / VALVE / IAFM
103. VALVE & SPRING HEIGHT DETAIL
104. PISTON / CONNECTING ROD
105. CRANKSHAFT
106. CRANKCASE
107. CRANKCASE - UPPER
108. BALANCE SHAFT / BALANCE SHAFT TIMING
109. CRANKCASE (LOWER) WITH OIL PUMP
110. WATER PUMP COUPLER
111. WATER PUMP / WATER PUMP COUPLER / STATOR...
112. DRIVE COUPLER (REAR) / STARTER GEAR
113. ENGINE SERVICE
117. ENGINE INSTALLATION NOTES
118. ENGINE DISASSEMBLY AND INSPECTION
119. ROCKER ARM / ROCKER ARM SHAFT INSPECTION
120. CAMSHAFT / CAMSHAFT BORE INSPECTION
121. CYLINDER HEAD WARP INSPECTION
122. VALVE INSPECTION
123. COMBUSTION CHAMBER
124. VALVE SEAT RECONDITIONING
126. CYLINDER HEAD ASSEMBLY
127. CYLINDER HEAD INSTALLATION
128. CAMSHAFT / CARRIER ASSEMBLY
129. CAMSHAFT TIMING
130. CAM CHAIN TENSIONER INSTALLATION
131. CAMSHAFT TIMING - QUICK REFERENCE
132. CRANKCASE DISASSEMBLY
133. CRANKCASE (LOWER) / OIL PUMP DISASSEMBLY
135. CRANKCASE DISASSEMBLY (UPPER)
136. COUNTERBALANCE SHAFT REMOVAL / INSPECTIO...
138. CRANKSHAFT / CAM CHAIN REMOVAL
139. CONNECTING ROD INSPECTION
140. CONNECTING ROD BIG END BEARING SELECTION
141. PISTON RING INSTALLED GAP
142. PISTON-TO-CYLINDER CLEARANCE
143. ENGINE ASSEMBLY
144. PISTON / CONNECTING ROD ASSEMBLY
145. CRANKSHAFT INSTALLATION
146. CRANKCASE ASSEMBLY - UPPER
147. BALANCE SHAFT INSTALLATION
148. BALANCE SHAFT TIMING
149. CRANKCASE PREPARATION (LOWER)
150. CRANKCASE SEALANT AND TORQUE VALUES
151. CRANKCASE ASSEMBLY
152. TROUBLESHOOTING
156. TRANSMISSION SPECIFICATIONS
157. TRANSMISSION SERVICE
158. TRANSMISSION DISASSEMBLY
162. TRANSMISSION SHAFT SERVICE
164. TRANSMISSION ASSEMBLY
168. TRANSMISSION INSTALLATION
170. TRANSMISSION EXPLODED VIEW
172. TROUBLESHOOTING
174. SPECIAL TOOLS AND SUPPLIES
175. SHIFT WEIGHTS
176. OVERHEATING / DIAGNOSIS
177. PVT SYSTEM SERVICE
178. DISASSEMBLY
179. ASSEMBLY
181. DRIVE BELT
182. BELT INSPECTION
183. DRIVE CLUTCH SERVICE
184. EXPLODED VIEW
185. SPIDER REMOVAL
186. ROLLER, PIN, AND THRUST WASHER INSPECTIO...
187. BEARING INSPECTION
188. MOVEABLE SHEAVE BUSHING INSPECTION
189. BUSHING SERVICE
191. CLUTCH ASSEMBLY
192. DRIVEN CLUTCH SERVICE
194. BUSHING SERVICE
196. CLUTCH ASSEMBLY
199. EXPLODED VIEW
200. TROUBLESHOOTING
204. GENERAL SPECIFICATIONS
205. WHEEL HUBS
206. FRONT BEARING CARRIER
207. BEARING REPLACEMENT
208. INSTALLATION
209. FRONT DRIVE SHAFT
210. INSTALLATION
211. FRONT PROPSHAFT
212. ASSEMBLY
213. FRONT GEARCASE - CENTRALIZED HILLIARD
214. AWD OPERATION
215. ADC OPERATION
216. AWD DIAGNOSIS
217. GEARCASE REMOVAL
218. GEARCASE DISASSEMBLY / INSPECTION
222. GEARCASE ASSEMBLY
224. SETTING RING GEAR BACKLASH
225. GEARCASE INSTALLATION
227. ADC SYSTEM FLUID BLEEDING
228. REAR BEARING CARRIER
229. BEARING REPLACEMENT
230. BUSHING REPLACEMENT
232. REAR DRIVE SHAFT
233. INSTALLATION
234. DRIVE SHAFT SERVICE
236. INNER PLUNGING JOINT / BOOT REPLACEMENT
238. DRIVE SHAFT EXPLODED VIEW
239. REAR PROPSHAFT
240. REAR GEARCASE
242. GEARCASE DISASSEMBLY AND INSPECTION
243. GEARCASE BEARING AND SEAL REPLACEMENT
244. GEARCASE ASSEMBLY
245. GEARCASE INSTALLATION
246. GEARCASE EXPLODED VIEW
248. TORQUE SPECIFICATIONS
249. SEAT AND SIDE PANELS
250. FRONT BUMPER
251. FRONT CAB
252. REAR RACK
253. HEADLIGHT POD
254. MAIN FRAME
255. CHASSIS
258. GENERAL SPECIFICATIONS
259. INSTALLATION
260. STEERING POST INSTALLATION
261. STEERING EXPLODED VIEW
262. STEERING (EPS MODELS)
263. POWER STEERING UNIT REMOVAL
264. POWER STEERING UNIT INSTALLATION
266. STEERING EXPLODED VIEW (EPS MODELS)
267. STEERING TIE ROD
268. FRONT A-ARMS
269. REMOVAL / REPLACEMENT
270. BALL JOINT SERVICE
272. REAR A-ARMS
274. REAR STABILIZER BAR
275. LINKAGE REMOVAL / INSTALLATION
276. SHOCKS / SPRINGS
278. SPECIFICATIONS
279. BRAKE SYSTEM SERVICE NOTES
280. HYDRAULIC BRAKE SYSTEM OPERATION
281. BRAKE CALIPER EXPLODED VIEW
282. BRAKE BLEEDING
284. HAND BRAKE MASTER CYLINDER
285. FOOT BRAKE MASTER CYLINDER
286. BRAKE PADS
287. Caliper removal
288. CALIPER INSPECTION
289. Caliper installation
290. BRAKE DISC SERVICE
292. TROUBLESHOOTING
295. GENERAL INFORMATION
296. INSTRUMENT CLUSTER
297. RIDER INFORMATION DISPLAY
300. DIAGNOSTIC MODE
301. IGNITION SWITCH
302. ADC / 4X4 / 2X4 SWITCH
303. REVERSE OVERRIDE / MODE BUTTON
304. ELECTRONIC THROTTLE CONTROL (ETC) SWITCH
305. SPEED SENSOR
306. BRAKE SWITCH
307. RELAYS
309. FUSE BOX LAYOUT
310. LIGHTS
311. TAIL / BRAKE BULB REPLACEMENT
312. CHARGING SYSTEM
313. STATOR / ALTERNATOR REMOVAL
314. STATOR / ALTERNATOR INSTALLATION
315. BATTERY SERVICE
316. CHARGING PROCEDURE
317. STARTER MOTOR
318. STARTER MOTOR REMOVAL / REPLACEMENT
319. INSTRUMENT CLUSTER TROUBLESHOOTING
320. INSTRUMENT CLUSTER - KEY ON / NO POWER
321. INSTRUMENT CLUSTER - NO HIGH BEAM INDICA...
322. INSTRUMENT CLUSTER - NO / INCORRECT FUEL...
323. INSTRUMENT CLUSTER CIRCUIT
324. ELECTRONIC POWER STEERING (EPS)
325. EPS 8-WAY WIRE HARNESS CONNECTOR
326. ELECTRICAL BREAKOUT DIAGRAMS
328. CONSTANT POWER CIRCUITS
330. KEY-ON POWER CIRCUITS
331. CHASSIS POWER CIRCUITS
332. HEAD LAMP CIRCUITS
333. BRAKE LAMP CIRCUITS
334. ENGINE START COMMAND CIRCUITS
336. ECM WAKE-UP COMMAND CIRCUITS
337. AWD / ADC CIRCUITS
339. AWD / ADC FUNCTION TESTS
340. RADIATOR FAN CIRCUIT
342. GEAR SELECTOR SWITCH CIRCUIT
344. GROUND SPEED SENSOR CIRCUIT
345. REVERSE OVERRIDE CIRCUIT
346. CONTROLLER AREA NETWORK (CAN)

Description

The Service Manual of the Polaris 2009 Sportsman XP 850 and Offroad Vehicle is an essential guide for the owner of this vehicle. It contains all the necessary information about the vehicle, from specifications and general information to troubleshooting and repair. The Service Manual starts with the Vehicle Identification section, which provides the VIN and other relevant information about the vehicle. It then moves on to the Vehicle Information section, which provides a detailed overview of the vehicle and its various components. The Specifications section provides the engine specifications and other technical information, while the General section provides general tips and safety information. The Service Manual also includes a section on troubleshooting, which helps users diagnose and solve common issues with their vehicle. It also provides detailed instructions on how to perform basic maintenance and repair tasks. Finally, the Service Manual includes a section on limited warranty, which describes the warranty coverage and terms of service.

File size: 28.60 MB

Created: January 30, 2023

Last updated: March 21, 2023