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Table of Contents
- 1. A Few Words About Safety
- 3. Table of Contents
- 4. Symbols
- 5. General Information
- 6. Battery Hydrogen Gas & Electrolyte
- 7. Model Identification
- 8. Specification
- 10. Lubrication System Item
- 11. Cylinder Head/Valves Item
- 12. Clutch/Gearshift Linkage Item
- 13. Front Wheel/Suspension/Steering Item
- 14. Battery/Charging System Item
- 15. Lights/Meters/Switches Item
- 16. Torque Values
- 17. Frame
- 18. Tools
- 20. Lubrication & Seal Points
- 22. Cable & Harness Routing
- 29. Emission Control System Routing (Califor...
- 30. Emission Control System
- 31. Evaporative Emission Control System (Cal...
- 32. Emission Control Information Labels (U.S...
- 34. Frame/Body Panels/Exhaust System
- 35. FRAME/BODY PANELS/EXHAUST SYSTEM
- 36. Side Cover Removal/Installation
- 37. Seat Installation
- 38. Front Fender Removal
- 39. Rear Fender Installation
- 40. Exhaust System Installation
- 42. Maintenance
- 44. Maintenance Schedule
- 45. Fuel Line
- 46. Carburetor Choke
- 47. Crankcase Breather
- 48. Replacing A Spark Plug
- 50. Engine Oil
- 51. Engine Oil Change
- 52. Engine Idle Speed
- 53. Drive Chain Slack Inspection
- 54. Sprocket Inspection
- 56. Brake Fluid
- 57. Brake Shoe/Pad Wear
- 58. Brake Light Switch
- 59. Clutch System
- 60. Front/Rear Suspension
- 61. Wheels/Tires
- 62. Lubrication System Diagram
- 63. Lubrication System
- 64. Oil Pump Removal/Disassembly
- 65. Oil Pump Inspection
- 66. Oil Pump Assembly
- 67. Oil Pump Installation
- 68. Fuel System View
- 69. Fuel System
- 70. FUEL SYSTEM
- 72. Carburetor Removal
- 73. Diaphragm/Vacuum Piston
- 75. Carburetor Assembly
- 76. Float Level Inspection
- 79. Carburetor Installation
- 80. Pilot Screw Adjustment
- 81. High Altitude Adjustment
- 82. Air Cleaner Housing Removal
- 83. Air Cleaner Housing Installation
- 84. Engine Removal/Installation View
- 85. Engine Removal/Installation
- 86. ENGINE REMOVAL/INSTALLATION
- 88. Engine Installation
- 90. Cylinder Head/Valves View
- 91. Cylinder Head/Valves
- 93. Cylinder Compression Test
- 97. Cylinder Head Removal
- 98. Cylinder Head Disassembly
- 99. Cylinder Head Inspection
- 100. Valve Guide Replacement
- 101. Valve Seat Inspection/Refacing
- 102. Valve Seat Refacing
- 104. Cylinder Head Assembly View
- 105. Cylinder Head Installation
- 106. Camshaft/Rocker Arm Installation
- 107. Camshaft Installation
- 108. Camshaft Holder Installation
- 111. Cylinder/Piston View
- 112. Cylinder/Piston
- 114. Cylinder/Piston Removal
- 117. Cylinder/Piston Installation
- 118. Piston Installation
- 120. Clutch/Gearshift Linkage View
- 121. Clutch/Gearshift Linkage
- 123. Right Crankcase Cover Removal
- 124. Clutch Removal
- 125. Clutch Inspection
- 126. Clutch center
- 127. Clutch Installation
- 129. Primary and Oil Pump Drive Gears
- 130. Gearshift Linkage Disassembly
- 131. Gearshift Linkage Assembly
- 132. Right Crankcase Cover Installation
- 133. Alternator/Starter Clutch View
- 134. Alternator/Starter Clutch
- 135. Alternator Stator
- 136. Stator Removal
- 137. Starter Clutch Disassembly/Inspection
- 138. Starter Clutch Assembly
- 140. Stator Assembly
- 141. Flywheel Installation
- 143. Crankshaft/Transmission View
- 144. Crankshaft/Transmission
- 146. Crankcase Separation
- 147. Transmission Removal/Disassembly/Inspect...
- 149. Transmission Assembly
- 150. Transmission Installation
- 151. Crankshaft Removal/Inspection
- 153. Crankshaft Installation
- 156. Crankcase Bearing Locations
- 158. Front Wheel/Suspension/Steering View
- 159. Front Wheel/Suspension/Steering
- 161. Handlebar Removal
- 163. Handlebar Installation
- 166. Front Wheel Removal
- 167. Front Wheel Inspection
- 168. Front Wheel Disassembly
- 169. Front Wheel Assembly
- 170. Front Wheel Installation
- 171. Fork Removal
- 172. Fork Disassembly
- 174. Fork Inspection
- 175. Fork tube bushing
- 179. Fork Installation
- 180. Steering Stem Removal
- 181. Bearing Race Replacement
- 183. Steering Head Bearing Preload
- 185. Rear Wheel/Brake/Suspension View
- 186. Rear Wheel/Brake/Suspension
- 188. Rear Wheel Removal/Inspection
- 189. Wheel bearing
- 190. Wheel bearing removal
- 191. Wheel bearing installation
- 194. Rear Brake Inspection
- 195. Rear Brake Disassembly
- 196. Rear Brake Assembly
- 197. Shock Absorber Removal/Inspection
- 198. Shock Absorber Installation
- 199. Swingarm Inspection
- 200. Swingarm Assembly
- 201. Swingarm Installation
- 202. Brake Pedal Installation
- 203. Hydraulic Brake View
- 204. Hydraulic Brake
- 206. Brake Fluid Replacement/Air Bleeding
- 207. Brake Bleeding
- 209. Brake Disc Inspection
- 210. Master Cylinder Disassembly/Inspection
- 211. Master Cylinder Assembly
- 213. Brake Caliper Removal/Disassembly
- 214. Brake Caliper Inspection
- 215. Brake Caliper Installation
- 216. Battery/Charging System View
- 217. Battery/Charging System
- 218. Battery charging/testing equipment
- 220. Battery Removal/Installation
- 221. Battery Charging
- 223. Charging System Inspection
- 224. Alternator Charging Coil
- 225. Regulator/Rectifier Replacement
- 226. Ignition System View
- 227. Ignition System
- 230. Ignition System Inspection
- 231. Exciter Coil Peak Voltage
- 232. Ignition Pulse Generator Peak Voltage
- 233. Ignition Coil Removal/Installation
- 234. Electric Starter View
- 235. Electric Starter
- 238. Starter Motor Removal/Disassembly
- 239. Starter Motor Inspection
- 241. Starter Motor Assembly
- 244. Starter Motor Installation
- 245. Continuity Inspection
- 246. Lights/Meters/Switches View
- 247. Lights/Meters/Switches
- 248. Bulb Replacement
- 249. License Light
- 250. Indicator Bulbs On The Instrument Panel
- 252. Speedometer Assembly/Installation
- 253. Handlebar Switches
- 254. Clutch Switch
- 255. Side Stand Switch Inspection/Removal/Ins...
- 256. Horn
- 257. Wiring Diagram
- 258. Troubleshooting
- 259. Engine Lacks Power
- 260. Poor Performance At Low And Idle Speeds
- 261. Poor Performance At High Speed
- 262. Index
Page 1 of 263
Table of Contents
- 1. A Few Words About Safety
- 3. Table of Contents
- 4. Symbols
- 5. General Information
- 6. Battery Hydrogen Gas & Electrolyte
- 7. Model Identification
- 8. Specification
- 10. Lubrication System Item
- 11. Cylinder Head/Valves Item
- 12. Clutch/Gearshift Linkage Item
- 13. Front Wheel/Suspension/Steering Item
- 14. Battery/Charging System Item
- 15. Lights/Meters/Switches Item
- 16. Torque Values
- 17. Frame
- 18. Tools
- 20. Lubrication & Seal Points
- 22. Cable & Harness Routing
- 29. Emission Control System Routing (Califor...
- 30. Emission Control System
- 31. Evaporative Emission Control System (Cal...
- 32. Emission Control Information Labels (U.S...
- 34. Frame/Body Panels/Exhaust System
- 35. FRAME/BODY PANELS/EXHAUST SYSTEM
- 36. Side Cover Removal/Installation
- 37. Seat Installation
- 38. Front Fender Removal
- 39. Rear Fender Installation
- 40. Exhaust System Installation
- 42. Maintenance
- 44. Maintenance Schedule
- 45. Fuel Line
- 46. Carburetor Choke
- 47. Crankcase Breather
- 48. Replacing A Spark Plug
- 50. Engine Oil
- 51. Engine Oil Change
- 52. Engine Idle Speed
- 53. Drive Chain Slack Inspection
- 54. Sprocket Inspection
- 56. Brake Fluid
- 57. Brake Shoe/Pad Wear
- 58. Brake Light Switch
- 59. Clutch System
- 60. Front/Rear Suspension
- 61. Wheels/Tires
- 62. Lubrication System Diagram
- 63. Lubrication System
- 64. Oil Pump Removal/Disassembly
- 65. Oil Pump Inspection
- 66. Oil Pump Assembly
- 67. Oil Pump Installation
- 68. Fuel System View
- 69. Fuel System
- 70. FUEL SYSTEM
- 72. Carburetor Removal
- 73. Diaphragm/Vacuum Piston
- 75. Carburetor Assembly
- 76. Float Level Inspection
- 79. Carburetor Installation
- 80. Pilot Screw Adjustment
- 81. High Altitude Adjustment
- 82. Air Cleaner Housing Removal
- 83. Air Cleaner Housing Installation
- 84. Engine Removal/Installation View
- 85. Engine Removal/Installation
- 86. ENGINE REMOVAL/INSTALLATION
- 88. Engine Installation
- 90. Cylinder Head/Valves View
- 91. Cylinder Head/Valves
- 93. Cylinder Compression Test
- 97. Cylinder Head Removal
- 98. Cylinder Head Disassembly
- 99. Cylinder Head Inspection
- 100. Valve Guide Replacement
- 101. Valve Seat Inspection/Refacing
- 102. Valve Seat Refacing
- 104. Cylinder Head Assembly View
- 105. Cylinder Head Installation
- 106. Camshaft/Rocker Arm Installation
- 107. Camshaft Installation
- 108. Camshaft Holder Installation
- 111. Cylinder/Piston View
- 112. Cylinder/Piston
- 114. Cylinder/Piston Removal
- 117. Cylinder/Piston Installation
- 118. Piston Installation
- 120. Clutch/Gearshift Linkage View
- 121. Clutch/Gearshift Linkage
- 123. Right Crankcase Cover Removal
- 124. Clutch Removal
- 125. Clutch Inspection
- 126. Clutch center
- 127. Clutch Installation
- 129. Primary and Oil Pump Drive Gears
- 130. Gearshift Linkage Disassembly
- 131. Gearshift Linkage Assembly
- 132. Right Crankcase Cover Installation
- 133. Alternator/Starter Clutch View
- 134. Alternator/Starter Clutch
- 135. Alternator Stator
- 136. Stator Removal
- 137. Starter Clutch Disassembly/Inspection
- 138. Starter Clutch Assembly
- 140. Stator Assembly
- 141. Flywheel Installation
- 143. Crankshaft/Transmission View
- 144. Crankshaft/Transmission
- 146. Crankcase Separation
- 147. Transmission Removal/Disassembly/Inspect...
- 149. Transmission Assembly
- 150. Transmission Installation
- 151. Crankshaft Removal/Inspection
- 153. Crankshaft Installation
- 156. Crankcase Bearing Locations
- 158. Front Wheel/Suspension/Steering View
- 159. Front Wheel/Suspension/Steering
- 161. Handlebar Removal
- 163. Handlebar Installation
- 166. Front Wheel Removal
- 167. Front Wheel Inspection
- 168. Front Wheel Disassembly
- 169. Front Wheel Assembly
- 170. Front Wheel Installation
- 171. Fork Removal
- 172. Fork Disassembly
- 174. Fork Inspection
- 175. Fork tube bushing
- 179. Fork Installation
- 180. Steering Stem Removal
- 181. Bearing Race Replacement
- 183. Steering Head Bearing Preload
- 185. Rear Wheel/Brake/Suspension View
- 186. Rear Wheel/Brake/Suspension
- 188. Rear Wheel Removal/Inspection
- 189. Wheel bearing
- 190. Wheel bearing removal
- 191. Wheel bearing installation
- 194. Rear Brake Inspection
- 195. Rear Brake Disassembly
- 196. Rear Brake Assembly
- 197. Shock Absorber Removal/Inspection
- 198. Shock Absorber Installation
- 199. Swingarm Inspection
- 200. Swingarm Assembly
- 201. Swingarm Installation
- 202. Brake Pedal Installation
- 203. Hydraulic Brake View
- 204. Hydraulic Brake
- 206. Brake Fluid Replacement/Air Bleeding
- 207. Brake Bleeding
- 209. Brake Disc Inspection
- 210. Master Cylinder Disassembly/Inspection
- 211. Master Cylinder Assembly
- 213. Brake Caliper Removal/Disassembly
- 214. Brake Caliper Inspection
- 215. Brake Caliper Installation
- 216. Battery/Charging System View
- 217. Battery/Charging System
- 218. Battery charging/testing equipment
- 220. Battery Removal/Installation
- 221. Battery Charging
- 223. Charging System Inspection
- 224. Alternator Charging Coil
- 225. Regulator/Rectifier Replacement
- 226. Ignition System View
- 227. Ignition System
- 230. Ignition System Inspection
- 231. Exciter Coil Peak Voltage
- 232. Ignition Pulse Generator Peak Voltage
- 233. Ignition Coil Removal/Installation
- 234. Electric Starter View
- 235. Electric Starter
- 238. Starter Motor Removal/Disassembly
- 239. Starter Motor Inspection
- 241. Starter Motor Assembly
- 244. Starter Motor Installation
- 245. Continuity Inspection
- 246. Lights/Meters/Switches View
- 247. Lights/Meters/Switches
- 248. Bulb Replacement
- 249. License Light
- 250. Indicator Bulbs On The Instrument Panel
- 252. Speedometer Assembly/Installation
- 253. Handlebar Switches
- 254. Clutch Switch
- 255. Side Stand Switch Inspection/Removal/Ins...
- 256. Horn
- 257. Wiring Diagram
- 258. Troubleshooting
- 259. Engine Lacks Power
- 260. Poor Performance At Low And Idle Speeds
- 261. Poor Performance At High Speed
- 262. Index
File size: 6.98 MB
Created: March 11, 2023
Last updated: April 03, 2023
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