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Table of Contents
- 1. How To Use This Manual
- 2. General Information
- 3. Model Identification
- 4. Specification
- 6. Torque Values
- 7. Standard Torque Values
- 8. Tools
- 9. Cable & Harness Routing
- 14. Emission Control System
- 16. Lubrication
- 17. Service Information
- 18. Engine Oil
- 19. Engine Oil Filter Screen Cleaning
- 20. Oil Pump Disassembly
- 21. Oil Pump Inspection
- 22. Oil Pump Assembly
- 23. Transmission Oil
- 24. Lubrication Points
- 25. Maintenance
- 26. Maintenance Schedule
- 28. Fuel Lines
- 29. Air Cleaner
- 30. Spark Plug
- 31. Carburetor Idle Speed
- 32. Belt Case/Air Cleaner
- 33. Brake System
- 34. Headlight Aim
- 35. Nuts, Bolts, Fasteners
- 36. Fuel System
- 39. Carburetor Removal
- 40. Removal
- 41. Vacuum Chamber
- 42. Vacuum Piston Inspection
- 43. Float Chamber
- 45. Float/Float Valve Inspection
- 46. Carburetor Installation
- 47. High Altitude Adjustment
- 48. Automatic Fuel Valve
- 51. Air Cleaner Housing
- 52. Crankcase Breather Separator Removal
- 53. Evaporative Emission Control System (Cal...
- 54. Engine Removal/Installation
- 56. Engine Removal
- 58. Engine Installation
- 59. Cylinder Head/Valves
- 62. Camshaft
- 64. Rocket Arm/Rocket Arm Shaft
- 65. Camshaft Holder Assembly
- 67. Cylinder Hear Removal
- 68. Cylinder Hear Disassembly
- 69. Valve/Valve Guide
- 70. Valve Guide Replacement
- 71. Valve Seat Grinding
- 73. Cylinder Head Assembly
- 74. Cylinder Head Installation
- 75. Cylinder/Piston
- 77. Cylinder Removal
- 78. Piston Removal
- 80. Piston Ring Installation
- 81. Piston Installation
- 83. Drive Pulley/Clutch/Driven Pulley
- 86. Drive Belt
- 87. Drive Pulley
- 88. Movable Drive Face Disassembly
- 89. Movable Drive Face Inspection
- 90. Movable Drive Face Assembly
- 91. Clutch/Driven Pulley
- 92. Driven Pulley Disassembly
- 93. Driven Face Spring Inspection
- 94. Driven Face Disassembly
- 95. Driven Face Bearing Replacement
- 96. Driven Pulley Assembly
- 97. Starter Gear Removal
- 99. Starter Installation
- 101. Final Reduction
- 103. Final Reduction Disassembly
- 105. Gear Case Cover Bearing Replacement
- 106. Left Crankcase Bearing Replacement
- 107. Final Reduction Assembly
- 109. Alternator
- 111. Alternator Removal
- 112. Alternator Installation
- 114. Crankcase/Crankshaft
- 116. Crankcase Separation
- 117. Cam Chain Tensioner Inspection
- 118. Crankshaft
- 119. Bearing Inspection
- 121. Frame Covers
- 123. Left/Right Side Cover Removal
- 124. Trunk/Leg Shield Removal
- 125. Frame Cover Installation
- 126. Steering/Front Wheel/Brake/Suspension
- 129. Headlight
- 130. Turn Signal Light Replacement
- 132. Instrument Assembly/Installation
- 133. Handlebar
- 136. Front Wheel
- 140. Front Brake
- 144. Pivot Arm Removal
- 145. Shock Absorber Removal
- 146. Front Shock Absorber Installation
- 147. Front Fork Removal
- 148. Ball Race Replacement
- 150. Rear Wheel/Brake/Suspension
- 152. Rear Wheel Removal
- 153. Rear Brake Drum Inspection
- 154. Lining Inspection
- 155. Rear Suspension
- 156. Spring Inspection
- 158. Electrical Equipment
- 161. Battery
- 162. Charging System
- 163. Regulator/Rectifier
- 164. Ignition System Circuit
- 165. Ignition Control Module
- 166. Starting System
- 168. Ignition Switches
- 169. Front/Rear Brake Light Switch
- 170. Resistor
- 171. Wiring Diagrams '85
- 172. Wiring Diagrams '86
- 173. Wiring Diagrams After '86
- 175. Troubleshooting
- 176. Engine Lacks Power
- 177. Poor Performance At Low And Idle Speeds
- 178. Engine Noise
- 179. Handling
- 180. Fuel Gauge
- 181. Starter Motor Will Not Turn
- 182. Under Charge/Over Charge Battery
- 183. No Spark At Plug
- 184. Index
Page 1 of 185
Table of Contents
- 1. How To Use This Manual
- 2. General Information
- 3. Model Identification
- 4. Specification
- 6. Torque Values
- 7. Standard Torque Values
- 8. Tools
- 9. Cable & Harness Routing
- 14. Emission Control System
- 16. Lubrication
- 17. Service Information
- 18. Engine Oil
- 19. Engine Oil Filter Screen Cleaning
- 20. Oil Pump Disassembly
- 21. Oil Pump Inspection
- 22. Oil Pump Assembly
- 23. Transmission Oil
- 24. Lubrication Points
- 25. Maintenance
- 26. Maintenance Schedule
- 28. Fuel Lines
- 29. Air Cleaner
- 30. Spark Plug
- 31. Carburetor Idle Speed
- 32. Belt Case/Air Cleaner
- 33. Brake System
- 34. Headlight Aim
- 35. Nuts, Bolts, Fasteners
- 36. Fuel System
- 39. Carburetor Removal
- 40. Removal
- 41. Vacuum Chamber
- 42. Vacuum Piston Inspection
- 43. Float Chamber
- 45. Float/Float Valve Inspection
- 46. Carburetor Installation
- 47. High Altitude Adjustment
- 48. Automatic Fuel Valve
- 51. Air Cleaner Housing
- 52. Crankcase Breather Separator Removal
- 53. Evaporative Emission Control System (Cal...
- 54. Engine Removal/Installation
- 56. Engine Removal
- 58. Engine Installation
- 59. Cylinder Head/Valves
- 62. Camshaft
- 64. Rocket Arm/Rocket Arm Shaft
- 65. Camshaft Holder Assembly
- 67. Cylinder Hear Removal
- 68. Cylinder Hear Disassembly
- 69. Valve/Valve Guide
- 70. Valve Guide Replacement
- 71. Valve Seat Grinding
- 73. Cylinder Head Assembly
- 74. Cylinder Head Installation
- 75. Cylinder/Piston
- 77. Cylinder Removal
- 78. Piston Removal
- 80. Piston Ring Installation
- 81. Piston Installation
- 83. Drive Pulley/Clutch/Driven Pulley
- 86. Drive Belt
- 87. Drive Pulley
- 88. Movable Drive Face Disassembly
- 89. Movable Drive Face Inspection
- 90. Movable Drive Face Assembly
- 91. Clutch/Driven Pulley
- 92. Driven Pulley Disassembly
- 93. Driven Face Spring Inspection
- 94. Driven Face Disassembly
- 95. Driven Face Bearing Replacement
- 96. Driven Pulley Assembly
- 97. Starter Gear Removal
- 99. Starter Installation
- 101. Final Reduction
- 103. Final Reduction Disassembly
- 105. Gear Case Cover Bearing Replacement
- 106. Left Crankcase Bearing Replacement
- 107. Final Reduction Assembly
- 109. Alternator
- 111. Alternator Removal
- 112. Alternator Installation
- 114. Crankcase/Crankshaft
- 116. Crankcase Separation
- 117. Cam Chain Tensioner Inspection
- 118. Crankshaft
- 119. Bearing Inspection
- 121. Frame Covers
- 123. Left/Right Side Cover Removal
- 124. Trunk/Leg Shield Removal
- 125. Frame Cover Installation
- 126. Steering/Front Wheel/Brake/Suspension
- 129. Headlight
- 130. Turn Signal Light Replacement
- 132. Instrument Assembly/Installation
- 133. Handlebar
- 136. Front Wheel
- 140. Front Brake
- 144. Pivot Arm Removal
- 145. Shock Absorber Removal
- 146. Front Shock Absorber Installation
- 147. Front Fork Removal
- 148. Ball Race Replacement
- 150. Rear Wheel/Brake/Suspension
- 152. Rear Wheel Removal
- 153. Rear Brake Drum Inspection
- 154. Lining Inspection
- 155. Rear Suspension
- 156. Spring Inspection
- 158. Electrical Equipment
- 161. Battery
- 162. Charging System
- 163. Regulator/Rectifier
- 164. Ignition System Circuit
- 165. Ignition Control Module
- 166. Starting System
- 168. Ignition Switches
- 169. Front/Rear Brake Light Switch
- 170. Resistor
- 171. Wiring Diagrams '85
- 172. Wiring Diagrams '86
- 173. Wiring Diagrams After '86
- 175. Troubleshooting
- 176. Engine Lacks Power
- 177. Poor Performance At Low And Idle Speeds
- 178. Engine Noise
- 179. Handling
- 180. Fuel Gauge
- 181. Starter Motor Will Not Turn
- 182. Under Charge/Over Charge Battery
- 183. No Spark At Plug
- 184. Index
File size: 39.53 MB
Created: March 10, 2023
Last updated: March 30, 2023
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