1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
Table of Contents
- 3. Table of Contents
- 4. General Information
- 5. Torque Conversions (ft-lb/N-m)
- 6. Gasoline - Oil - Lubricant
- 7. Preparation After Storage
- 8. Periodic Maintenance
- 9. Lubrication Points
- 10. Valve/Tappet Clearance
- 11. Testing Engine Compression
- 12. Muffler/Spark Arrester
- 13. Liquid Cooling System
- 15. Front Differential/Rear Drive Lubricant
- 16. Headlights/Taillight-Brakelight
- 17. Shift Lever
- 19. Burnishing Brake Pads
- 22. Steering/Frame/Controls
- 25. Rear Body Panel/Rack
- 26. LCD Gauge
- 30. Handlebar Grip
- 31. Throttle Control
- 32. Steering Knuckles
- 34. Measuring/Adjusting Toe-Out
- 35. Shift Lever
- 36. Front Bumper Assembly
- 37. Taillight Assembly
- 38. Side Storage Box (TBX)
- 40. Troubleshooting
- 41. Engine/Transmission
- 42. Specifications (500)
- 43. Troubleshooting
- 45. Removing Engine/Transmission (500)
- 47. Servicing Engine (500)
- 50. Servicing Top-Side Components
- 57. Installing Top-Side Components
- 58. Rocker arms
- 61. Left-Side Components
- 63. Servicing Left-Side Components
- 66. Installing Left-Side Components
- 67. Right-Side Components
- 71. Servicing Right-Side Components
- 72. Installing Right-Side Components
- 75. Center Crankcase Components
- 76. Disassembling Crankcase Half
- 77. Servicing Center Crankcase Components
- 82. Assembling Crankcase Half
- 85. Installing Engine/Transmission (500)
- 87. Removing Engine/Transmission (550/700)
- 90. Servicing Engine (550/700)
- 91. Removing Top-Side Components
- 94. Servicing Top-Side Components
- 101. Installing Top-Side Components
- 106. Left-Side Components
- 108. Servicing Left-Side Components
- 110. Installing Left-Side Components
- 113. Right-Side Components
- 116. Servicing Right-Side Components
- 117. Installing Right-Side Components
- 120. Center Crankcase Components
- 122. Servicing Center Crankcase Components
- 128. Assembling Crankcase Half
- 129. Joining Crankcase Halves
- 130. Installing Engine/Transmission (550/700)
- 133. Removing Engine/Transmission (1000)
- 137. Servicing Engine (1000)
- 141. Servicing Top-Side Components
- 148. Installing Top-Side Components
- 155. Left-Side Components
- 157. Servicing Left-Side Components
- 159. Installing Left-Side Components
- 162. Right-Side Components
- 164. Servicing Right-Side Components
- 165. Installing Right-Side Components
- 168. Center Crankcase Components
- 169. Disassembling Crankcase Half
- 171. Servicing Center Crankcase Components
- 178. Assembling Crankcase Half
- 180. Joining Crankcase Halves
- 182. Installing Engine/Transmission (1000)
- 185. Fuel/Lubrication/Cooling
- 187. Throttle Cable Free-Play
- 188. Engine RPM (Idle)
- 189. Oil Cooler (1000)
- 191. Cooling fan
- 193. Electric Fuel Pump/Fuel Level Sensor
- 194. Troubleshooting
- 195. Electrical System
- 196. RPM Limiter
- 197. Brakelight Switch (Auxiliary)
- 198. Engine Coolant Temperature (ECT) Sensor
- 199. Ignition Coil
- 200. EFI Sensors/Components
- 201. Speed Sensor
- 204. Ignition Switch
- 205. Drive Select Switch
- 206. Front Drive/Differential Lock Actuator
- 207. Starter Relay
- 208. Electronic Control Module (ECM)
- 209. Taillight - Brakelight
- 210. Throttle Position Sensor (TPS) (500)
- 211. Throttle Position Sensor (TPS) (550/700/...
- 212. EFI Diagnostic System
- 216. Troubleshooting
- 218. Drive System/Brake System
- 219. Front Differential
- 231. Drive Axles
- 234. Rear Gear Case
- 237. Hub
- 239. Hand Brake Lever/Master Cylinder Assembl...
- 240. Hydraulic Brake Caliper
- 243. Troubleshooting Drive System
- 244. Troubleshooting Brake System
- 245. Suspension
- 246. Front A-Arms
- 248. Rear A-Arms
- 250. Wheels and Tires
Page 1 of 253
Table of Contents
- 3. Table of Contents
- 4. General Information
- 5. Torque Conversions (ft-lb/N-m)
- 6. Gasoline - Oil - Lubricant
- 7. Preparation After Storage
- 8. Periodic Maintenance
- 9. Lubrication Points
- 10. Valve/Tappet Clearance
- 11. Testing Engine Compression
- 12. Muffler/Spark Arrester
- 13. Liquid Cooling System
- 15. Front Differential/Rear Drive Lubricant
- 16. Headlights/Taillight-Brakelight
- 17. Shift Lever
- 19. Burnishing Brake Pads
- 22. Steering/Frame/Controls
- 25. Rear Body Panel/Rack
- 26. LCD Gauge
- 30. Handlebar Grip
- 31. Throttle Control
- 32. Steering Knuckles
- 34. Measuring/Adjusting Toe-Out
- 35. Shift Lever
- 36. Front Bumper Assembly
- 37. Taillight Assembly
- 38. Side Storage Box (TBX)
- 40. Troubleshooting
- 41. Engine/Transmission
- 42. Specifications (500)
- 43. Troubleshooting
- 45. Removing Engine/Transmission (500)
- 47. Servicing Engine (500)
- 50. Servicing Top-Side Components
- 57. Installing Top-Side Components
- 58. Rocker arms
- 61. Left-Side Components
- 63. Servicing Left-Side Components
- 66. Installing Left-Side Components
- 67. Right-Side Components
- 71. Servicing Right-Side Components
- 72. Installing Right-Side Components
- 75. Center Crankcase Components
- 76. Disassembling Crankcase Half
- 77. Servicing Center Crankcase Components
- 82. Assembling Crankcase Half
- 85. Installing Engine/Transmission (500)
- 87. Removing Engine/Transmission (550/700)
- 90. Servicing Engine (550/700)
- 91. Removing Top-Side Components
- 94. Servicing Top-Side Components
- 101. Installing Top-Side Components
- 106. Left-Side Components
- 108. Servicing Left-Side Components
- 110. Installing Left-Side Components
- 113. Right-Side Components
- 116. Servicing Right-Side Components
- 117. Installing Right-Side Components
- 120. Center Crankcase Components
- 122. Servicing Center Crankcase Components
- 128. Assembling Crankcase Half
- 129. Joining Crankcase Halves
- 130. Installing Engine/Transmission (550/700)
- 133. Removing Engine/Transmission (1000)
- 137. Servicing Engine (1000)
- 141. Servicing Top-Side Components
- 148. Installing Top-Side Components
- 155. Left-Side Components
- 157. Servicing Left-Side Components
- 159. Installing Left-Side Components
- 162. Right-Side Components
- 164. Servicing Right-Side Components
- 165. Installing Right-Side Components
- 168. Center Crankcase Components
- 169. Disassembling Crankcase Half
- 171. Servicing Center Crankcase Components
- 178. Assembling Crankcase Half
- 180. Joining Crankcase Halves
- 182. Installing Engine/Transmission (1000)
- 185. Fuel/Lubrication/Cooling
- 187. Throttle Cable Free-Play
- 188. Engine RPM (Idle)
- 189. Oil Cooler (1000)
- 191. Cooling fan
- 193. Electric Fuel Pump/Fuel Level Sensor
- 194. Troubleshooting
- 195. Electrical System
- 196. RPM Limiter
- 197. Brakelight Switch (Auxiliary)
- 198. Engine Coolant Temperature (ECT) Sensor
- 199. Ignition Coil
- 200. EFI Sensors/Components
- 201. Speed Sensor
- 204. Ignition Switch
- 205. Drive Select Switch
- 206. Front Drive/Differential Lock Actuator
- 207. Starter Relay
- 208. Electronic Control Module (ECM)
- 209. Taillight - Brakelight
- 210. Throttle Position Sensor (TPS) (500)
- 211. Throttle Position Sensor (TPS) (550/700/...
- 212. EFI Diagnostic System
- 216. Troubleshooting
- 218. Drive System/Brake System
- 219. Front Differential
- 231. Drive Axles
- 234. Rear Gear Case
- 237. Hub
- 239. Hand Brake Lever/Master Cylinder Assembl...
- 240. Hydraulic Brake Caliper
- 243. Troubleshooting Drive System
- 244. Troubleshooting Brake System
- 245. Suspension
- 246. Front A-Arms
- 248. Rear A-Arms
- 250. Wheels and Tires
Also for: 550, 700, 1000
File size: 74.37 MB
Created: March 10, 2023
Last updated: March 31, 2023
Recommended video
Related Manuals for Arctic Cat 500 Service manual
Pages: 157 — Brand: Polaris — Category: Offroad Vehicle
Pages: 520 — Brand: Arctic Cat — Category: Offroad Vehicle
Pages: 72 — Brand: Arctic Cat — Category: Offroad Vehicle
Pages: 129 — Brand: Polaris — Category: Offroad Vehicle
Pages: 126 — Brand: Polaris — Category: Offroad Vehicle